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Removal; Installation - Kawasaki KX125 1990 Service Manual

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15-
36 SUPPLEMENT
-
1991
MODEL
CAUTION
The
outer
tubes.
both right Bnd
tah.
should be adjusted
evenly.
A.
Tube Height
Front Fork Removal
(Each
Fork Tube)
Front
Fork Removal
Using the jack (special 1001)
under
the
frame,
stabilize
the
motorcycle.
Place
II stand or
block under the
engine so
that the front
wheel
is
raised
off
the
ground.
AWARNING
Lift
the front
w
heel bef
ore
unscrewing both
top
p
lugs,
or
the
front
fork
tube,
will
full
V
compress
causing
injury
or
tipping of bike.
Remove the
following:
Front Disc Cover
Brake Hose
Holder
Front ForW. Protector
Handlebar
Remove the
caliper
from the fork tube
to
be removed,
and
rest the caliper
on
some
kind of
stand
so that it
doesn't
dangle.
.
Remove the front
wheel (see
Front Wheel RemQ\lal in
the WheelslTires chapter)
.
Release
the
air pressure from
the
fork.
.
loosen the front fork top
plug temporarily.
.
Loosen the
upper and lower
fork clamp bolts.
With a twisting
motion,
work
the
fork
tube
down and
ouI.
A.
Upper Fork
Clamp
Bolts
B.
Lower Fork Clamp Bolts
Front
Fork Installation
Notes
.
Installation is the reverse of removal.
.
If the lark tube
was
disassembled,
check the fork
oil
level.
Route
the cables and
hose
according
to
the Cable and
Hose Routing
section
in the General
Information
chapter
.
Tighten the lower and upper clamp bolts to
the specified
torque.
.
Install the front wheel
(see
Front Wheel Installation
Notes
in
the
Wheels(Tires chapter)
.
Mount the axle
clamps, and
tight6fl the clamp
nuts,
first tighten the
upper clamp
nuts
and
th6fl
the
lower
clamp
nuts to
the
specified
torque.
The arrow
mark
on
the
axle
clamp
must point
upwards.
A. Arrow
Mark
C.
lower
Clamp Nuts
B.
Upper Clamp Nuts
.
Tighten the front fork top plug to
the specified
torque
.
.
Tighten
the
handlebar
clamp
bolts to the specified
torque
.
.
Tighten
the front fork protector mounting bolts to the
specified
torque.
Install
the brake
hose
holder
.
Tighten the caliper mounting bolts
to
the specified
torque
.
Check front
brake
operation after installation
.
Install
the
front disc
cover.

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