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Water Pump - Kawasaki KX125 1990 Service Manual

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15-16 SUPPLEMENT
-
1991 MODEL
Water Pump
Water
Pump
Shaft
Installation
Notes
Refer to
p.
3 -8,
noting
the
following.
Water
Pump
Shaft
Installation
1.
Mechanical Seal
4.
Marked Side
2.
Oil Seal
5.
Right
Engine CoV9l'
3.
Water
Pump
Shaft
Mechanical
Seal
Oil Seal Removal
Remove
the following
parts.
Impell8f
Right Engine
Cover
(see Right
Engine Cover
in
the
Engine
Right
Side chapter)
Water
Pump
Shaft
.
Insert a bar into
the
waler pump
shah hole from the
outside of
the
right engine
cover,
and remove the
ball
bearing
by
tapping
evenly around
the
bearing
inner
race
.
insert
a bar
into
the water pump shah hole
from
the
inside of
the
right engine cover, and remove
the
oil seal
and mechanical seal by tapping evenly around the seal
tips.
Mechanical Seal 011 Sea/Installation
CAUTlON
If
the mechanical ...
1
and oil seal or
ball
bearing is
ramoved.
replace
both of them with
new
on
•• at
the
••
ma
time.
,
Be $!Ire to replace
the
mechanical seal end the oil seal.
.
Apply plenty of high temperature grease to
the
oil seal
lips.
Press the
mechanIcal seal and o
il
seal
into the
hole
from
the outside of
the right
engine cover
with
a bearing
driver.
.
Set
the mechanical
seal so
that dual
lips
side face
outward and
set
the
oil seal so
thaI
a
lip
faces outward
as
shown.
NOTE
O
Use
a
bearing driver larger
in
diameter
than the oil
seal,
and press
the
oil seal
in
to the
hole until
the
edge of
the
oil seal
is
located
0.5 mm
in 'rom the
surface
of
the
hole.
Mechanical Seal
,
Oil
Seal
Insta llation
D
4
1.
Mechanical Seal
4.
Beating
Driver Set 57001 -1 1
29
2.
Oil
Seal
5.
0 .5 mm
6.
Slep
3.
Apply High Temperature Grease
Press
the
ball bearing into
the
hole with a bearing driver
set (special tool) until
the
bearing
is
bonomed against
the
step.

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