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SUPPLEMENT
-
1991 MODEL 15-9
Fastener
Torque
Remarks
N
-
m
kg-m
ft
-Ib
Shaft Lever Nut
(KX125)
B.3
0.85
74 in
-Ib
.
(KX250)
B.3
0.85
74
in-Ib
Kick
Guide
Mounting
Bolt
(KX125
)
9.8
1.0
87 in
-Ib
(KX250)
8.8
0.9
78
in -Ib
Kick Shaft
Nut
(KX250)
49
5.0
36.0
Neutral
Set
lever
Bolt
8.8
0.9
78
in-Ib
Primary
Gear Nut
(KX125
)
59
6.0
43.0
Right
Engine
Cover
Bolts
9.8
1.0
87
in-Ib
Eng
ine
Removal/
Installation:
Engine Mounting Nuts
34
3.5
25
Engine Bracket
Nuts:
Frame Side
26
2.7
20
Engi ne
Side
24
3.5
25
Swing
Arm
Pivot
Shaft Nut
78
8.0
58
Engine Bottom
End/Trans mission
:
Crankcase
Bolts
8.8
0.9
78
in-Ib
Transmission
Oil
Drain Plug
20
2.0
14.5
Output Shaft Bearing Retaining Bolts
5.4
0.55
48
in-
Ib
Drive
Shaft
Bearing
Retaining
Bolts
8.8
0.9
78
in-Ib
Shift
Drum
Bearing Retaining
Bolts
8.8
0.9
78
in-Ib
Shift
Drum Operating Plate Bolt
22
2.2
16.0
Wh
eels/Tires
:
front Axle
Clamp Nuts
9.3
0.95
82
in-
Ib
Front Axle Nut
54
5.5
40
Rear
Axle
Nut
98
10
72
Spoke
Nipples
Not
less
Not
less
Not
less than
than 1.5
than 0.15
13
in -Ib
Final
Drive:
Rear Axle Nut
98
10
72
Rear Sprocket Bolts
29
3.0
22
Brakes
:
Caliper
Mounting
Bolts
(Front. Rear)
25
2.5
18.0
Brake
Hose
Banjo
Bolts
25
2.5
18.0
Front
Master Cylinder Clamp Bolts
8.8
0.90
78 in
-
Ib
Brake
Pad
Bolts
18
1.8
13.0
Brake Disc Mounting Screws (Front.
Rear)
9.8
1.0
87
in
-
Ib
Caliper
Bleed
Valves
(Front. Rear)
7.8
0.80
69
in-Ib
Brake
Peda
l
Mounting
Bolt
8.8
0.90
78
in-Ib
L
Suspension:
Front
Axle Clamp
Nuts
9.3
0.95
82
in
-
Ib
Front Fork Clamp
Bolts
(Upper,
Lower)
20
2.0
14.5
Front
Fork
Compression
Valve Assembly
54
5.5
40
L
Front Fork Top
Plug
29
3.0
22
Guide
Stay Nut
27
2.8
20
Swing
Arm
Pivot
Shaft
Nut
78
8.0
58
Rear
Shock
Absorber Bracket Bolts
39
4.0
30
Rear Shock Absorber Mounting Bolts
39
4.0
30
Tie-
Rod
Mounting Nuts
(Front.
Rear)
81
8.3
60
Rocker Arm
Bracket
Mounting Bolts
81
8.3
60
Rocker Arm Nut
81
8.3
60

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