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Torque And Locking Agent - Kawasaki KX125 1990 Service Manual

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15 -8 SUPPLEMENT
-
1991 MODEL
Torque
and
Locking Agent
Tighten
all
bolts
and
nuts
to the proper
torque
using
an accurate
torque
wrench.
If
insufficiently
lightened.
a
bolt
or nut may become
damaged or
fall off.
possibly resulting in damage to the
motorcycle
and injury to
the rider.
A bolt or nul
which is ovenightened
may become
damaged,
strip an internal
thread,
or break
and then
fall
out.
The following table
lists
the tightening torque
for
the major
bolts
and
nuts,
and the parts requiring use of
a
non-permanent locking agent
or
liquid
gasket.
When
checking
the tightening torque
of the
bolts
and
nuts,
first
loosen the bolt
or nut
by half
a
turn
and then
tighten
to specified
torque.
Letters
used in the
"Remarks"
column
mean
:
L
Apply
a
non-permanent
locking agent to the
threads.
:
Left-hand
threads.
Fastener
Torque
Remarks
N
-
m
kg-m
ft-Ib
Fuel System
:
Rear
Frame
Mounting Bolts
26
2.7
20.0
Carburetor
Holder
Mounting Bolts
8.8
0.9
78
in
-Ib
Cooling System
:
Water
Pump
Cover
Bolts
8.8
0.9
78
in-Ib
Water
Pump
Cover Elbow Bolts
(KX125)
8.8
0.9
78 in-Ib
(KX250)
4.9
0.5
43
in
-Ib
Water
Pump Impeller Bolt
6.9
0.7
61
in -Ib
Coolant Drain
Plug:
Water
Pump
Cover
(KX125)
8.8
0.9
78
in-
Ib
(KX25O)
22
2.2
16.0
Cylinder
(10(250)
22
2.2
16.0
Engine Top
End:
Cylinder
Head
Nuts
25
2.5
18.0
Cylinder Nuts
(KX125)
25
2.5
18.0
(KX25O)
34
3.5
25 .0
Cylinder Elbow Bolts
(KX250)
8.8
0.9
78 in
-
Ib
Engine
Bracket
Nuts:
Frame Side
26
2.7
20.0
Engine Side
34
3.5
25.0
Shah Lever
Nut
(KX125)
8.3
0.85
74
in
-Ib
.
(KX250)
8.3
0.85
74
in-
Ib
Main
Exhaust
Valve Cover
Bolts
(KX250)
8.8
0.9
78 in
-
Ib
Exhaust Valve Operating Rod Right Cover
Bolts
(KX125)
5.9
0.6
52 in
-
Ib
(KX250)
2.5
0.25
22
in-
Ib
Exhaust
Valve Operating Rod
Retaining
Screw
4.9
0.5
43
in
-
Ib
Operating Rod Leh Side
Plug
15
1.5
11 .0
Resonator
Cover
Bolts
(KX125)
5.9
0.6
52
in-
Ib
Engine
Rig
ht
Side:
External Shih
M
echanism
Return Spring
Pin
22
2.2
16.0
l
Clutch Spring
Bolts
8.8
0.9
78 in-Ib
Clutch Cover
Bolts
9.8
1.0
87 in-Ib
Clutch
Hub
Nut
98
10.0
72.0
Advancer Lever Mounting Bolts
3.9
0.4
35
in-Ib

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