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Front Fork Disasse Mbly - Kawasaki KX125 1990 Service Manual

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11 -10 SUSPENSION
Tightening Torque
9
.3
N-m 10 .96
kg-m.
82
in-Ibl
-
Tighten the
caliper
mounting bolts
to
the
speci-
fied torq
ue.
Tlghtening
Torque
26N-m 12.6
kg-m.
18 f1-lbl
-
Check the front brake
operation
after
insta
llation.
Front Fork Disassembly
fail
Change)
·
Place the hand lebar on one side.
and loosen the fork
top
plug.
-
Remove the
front
fork
.
-H
old the outer tube in
a
vise.
-
Unscrew the top
plug
out of the
outer
tube.
-
Slowly compress the front
fork
f
ull
y wh ile
pushing
up the inner tube
lower
end (touch the
stepped
portion of the inner tube to the outer tube
dust
seat lower end). and place a stand or
other
suitable support under the inner t ube
lower
end.
·
Pull down
the fork spring
and
insert
the
fork
spring
holder
(special
tool) under
the
push
rod nut.
A.
Spring
B.
Push
Rod
Nut
C.
Fork
Spring
Holder:
57001-1286
-H
oldind
the
push
rod nut with a wrench, remove the
top
plug.
A.
Top
Plug
C.
Spring
B.
Spring Seats
-R
emove t he spring sealS
.
-
Pull
off the fork spring
holder
(specia
l
tool).
-
Take out the fork spring
.
-
Take
the
rebou
nd
damping adjuster
rod
(short) out
of
the push rod
.
A.
Rebound
Damping
Adj
uster
Rod (short)
B.
Push
Rod
-Pour t he
fork
oil into a
container.
oTurn
the fork upside
down and
pump the push rod
.
In this time,
rebound
damping
adjuster
rod (long) may
be come
ou
t
of
the push
rod.
A.
Pu sh Rod
B.
Rebound
Damping
Adjuster Rod (long)
-
Remove
the
push
rod
nut,
and take
out
the
collar
and
..orin"
ollirip
A.
Push Rod
Nut
C.
Spring
Gu
ide
B. Co
ll
ar

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