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Gear Damage; Gear Dog/gear Dog - Kawasaki KX125 1990 Service Manual

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A.
Shift Fork Finger
*
If a gear
shift
fork groove is worn
over
the
serv-
ice
limit,
the gear must
be
replaced
.
Gear Shift Fork Groove Width
Standerd:
KX125
KX250
Service limit:
KX125
KX250
4 .05
-
4 .15 mm
4 .55
-
4 .65 mm
4 .25 mm
4.75
mm
A.
Gear Shift Fork Groove
Shift Fork Guide Pin/Shift Drum Groove Wear
Measure the
diameter
of
each
shift
fork guide
pin,
and measure the width of
eac
h
shift
drum
groove.
*
If
the
guide pin
on
any
shift
fork is less than the
service lim
it,
the
fork
must be
replaced
.
Shift Fork Guide Pin Diameter
Standard:
Service limit
:
5.98
-
6 .00 mm
5.88 mm
ENGINE BOTTOM ENOITRANSMISSION 7-15
*
If any
shift
d rum groove
is
worn over the
service
limit,
the
drum
must
be
replaced.
Shift Drum Groove Width
Standard:
Service limit:
6 .05
-
6 .20 mm
6 ,25 mm
A.
Shift Fork
Guide
Pin
B.
Shift Fork
Finger
A.
Shift
Drum
Groove
Gear Damage
Visually
inspect the
gear teeth on the transmission
gears.
* Repair
lightly
damaged gear
teeth
with an
oilstone.
The
gear must
be
replaced
if the
teeth
are bad
ly
damaged
.
*
At t he same
tim
e that a gea
r
is
repaired
or
re-
placed,
t he driving gea
r
shou
ld
also be inspected
and
repai red or replaced if
necessary
.
Gear Dog/Gear Dog
Hole Damage
Visua lly inspect
the
gear dogs and gear
dog
holes.
*
Replace any damaged
gears
or gears with exces·
sively
worn dogs
o
r
dog
holes.

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