Table of Contents
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Dealer Setup
& Adjustment Instructions
Zero-Turn Riders & Mowers
This Dealer Setup & Adjustment Instruction
covers the following products:
250 Z (Snapper)
Mfg. No.
Description
7800011
RZT22500BVE2, 22HP Rider with 50" Mower
Javelin (Simplicity)
Mfg. No.
Description
2690475
RZT20440BVE2, 20HP Rider with 44" Mower
2690474
RZT22500BVE2, 22HP Rider with 50" Mower
ATTENTION SETUP PERSONNEL:
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-
porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
7/2006
TABLE OF CONTENTS:
SAFETY RULES .................................................................2
Quick Setup List ................................................................5
Uncrating ............................................................................6
Battery Activation & Installation ......................................7
Check Fluid levels .............................................................8
Fill and Check Engine Oil.................................................8
Reduce and Check Tire Pressure ....................................8
Torque Mower Blades .......................................................9
Lubrication .........................................................................9
Perform Safety Checks ...................................................10
Functional Tests.............................................................10
Mower Blade Stopping Check........................................10
Seat Switch Connection .................................................10
Burnish PTO Clutch .......................................................10
Safety Interlock System .................................................11
Seat Adjustments ............................................................11
Motion Control Lever Adjustment..................................12
Operator Adjustment ......................................................12
Speed Balancing Adjustment .........................................12
Lever Friction Adjustment ..............................................12
Neutral Adjustments.......................................................13
Parking Brake Adjustment..............................................14
Front Suspension Adjustment .......................................14
PTO Clutch Adjustment ..................................................15
PTO Clutch Adjustment .................................................15
Blade Brake Check ........................................................15
Mower Deck Leveling ......................................................16
Roller Bar Leveling ..........................................................17
SERVICE PROCEDURES
Transmission Drive Belt Replacement ..........................18
Mower Belt Replacement ................................................19
Fuse Replacement ...........................................................19
1
Form No. 7100563
Revision 01
TP 300-5141-01-HZ-SN
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Table of Contents
Related Manuals for Simplicity Javelin RZT20440BVE2
Summary of Contents for Simplicity Javelin RZT20440BVE2
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Page 1: Table Of Contents
RZT22500BVE2, 22HP Rider with 50” Mower Javelin (Simplicity) Mfg. No. Description 2690475 RZT20440BVE2, 20HP Rider with 44” Mower 2690474 RZT22500BVE2, 22HP Rider with 50” Mower ATTENTION SETUP PERSONNEL: The safety warnings provided in this guide and in the operator's manual included with the unit contain... -
Page 2: Safety Rules
250 Z & Javelin Series IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. - Page 3 IMPORTANT SAFETY INSTRUCTIONS PREPARATION (Continued From Previous Page) Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area.
- Page 4 250 Z & Javelin Series IMPORTANT SAFETY INSTRUCTIONS TOWING Tow only with a machine that has a hitch designed for tow- ing. DO NOT attach towed equipment except at the hitch point. Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes. DO NOT allow children or others on towed equipment.
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Page 5: Setup Procedures
Quick Setup List - Page Setup Procedure Uncrating Battery Activation & Installation Check Fluid Levels Mower Assembly Lubrication SAFETY CHECKS Burnish Electric Clutch 7/2006 Steps to Perform ❏ Remove crate & banding. ❏ Place transmissions in ROLL RELEASE position & roll off skid. -
Page 6: Uncrating
250 Z & Javelin Series Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove plastic wrap. 2. Cut any banding securing the unit. IMPORTANT NOTE When cutting crate from bottom skid, use caution around tires and mower rollers. -
Page 7: Battery Activation & Installation
Battery Activation & Installation WARNING BATTERY SAFETY RULES • Battery acid causes severe burns. Avoid contact with skin. • Wear eye protection while handling the battery. • To avoid an explosion, keep flames and sparks away from battery, especially while charging. •... -
Page 8: Check Fluid Levels
250 Z & Javelin Series Check Fluid Levels Fill & Check Engine Oil Removing the rear cover to gain access to the engine, use the dipstick (A, Figure 3) to check the engine oil level. If necessary add engine oil. Check engine manufacturer’s owner’s manual for oil recom- mendations. -
Page 9: Torque Mower Blades
Torque Mower Blades WARNING For your personal safety, blade mounting hardware must each be installed with two washers, then securely tightened to noted torque. 1. Check that blades are installed with the tabs pointing up toward deck as shown in Figure 5. Secure with a nut, and two blade washers, concave side up. -
Page 10: Perform Safety Checks
250 Z & Javelin Series Perform Safety Checks WARNING Disengage the PTO, stop the engine, move both motion control levers into their neutral locked positions, and wait for moving parts to stop before leaving operator's position for any reason. If the unit does not pass the test, do not operate it. -
Page 11: Safety Interlock System
SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tam- per with safety devices. Check their operation regular- Operational SAFETY Checks TEST 1 —... -
Page 12: Motion Control Lever Adjustment
250 Z & Javelin Series Motion Control Lever Adjustment Operator Adjustment The motion control levers can be adjusted in two ways. The placement of the levers (how close the ends are to one another) and the height of the levers can be adjust- To Adjust the Lever Placement: Loosen the two bolts (B, Figure 8) securing the control track, and adjust the control track in or out to properly adjust the lever end... -
Page 13: Neutral Adjustments
Neutral Adjustments If the machine creeps while the motion control levers are locked into their neutral locked positions, then it may be necessary to adjust the link rods. Perform this adjustment on a hard level surface such as a concrete floor. IMPORTANT NOTE: This adjustment should be per- formed with the engine OFF. -
Page 14: Parking Brake Adjustment
250 Z & Javelin Series Parking Brake Adjustment 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and lock the motion control levers into their neutral lock positions. 2. Elevate the rear end of the unit, making sure it is safely supported. -
Page 15: Pto Clutch Adjustment
Figure 13. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO Clutch Adjustment Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 250 hours of opera- tion. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed. -
Page 16: Mower Deck Leveling
250 Z & Javelin Series Figure 15. Orient Blades Side-to-Side Mower Deck Leveling Perform these adjustments on a flat level surface. Be sure to check and adjust tire pressures before leveling the mower deck SIDE-TO-SIDE LEVELING 1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. -
Page 17: Roller Bar Leveling
8. To adjust the front of the mower deck, use the adjust- ing nuts on the front deck lift rods (A, Figure 19) until the desired measurement is achieved. Be sure to adjust both sides the same amount. 9. Re-check the blade measurement then repeat steps 7 - 9 as necessary. -
Page 18: Transmission Drive Belt Replacement
250 Z & Javelin Series TRANSMISSION DRIVE BELT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, lock the motion control levers into their neutral locked positions, turn off the engine, and remove the ignition key. -
Page 19: Mower Belt Replacement
MOWER BELT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 44” & 50” Decks: 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, lock the motion control levers into their neutral locked positions, turn off the engine, and remove the ignition key. - Page 20 M A N U F A C T U R I N G , I N C . © 2006 Simplicity Manufacturing, Inc. All Rights Reserved 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA...