ALSA EXCELL MCDSe Series Service Manual
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ALSA EXCELL MCDSe Series Service Manual

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Summary of Contents for ALSA EXCELL MCDSe Series

  • Page 1 EXCELL MCDSe Series Service Manual...

  • Page 2: Table Of Contents

    Excell MCDSe series Rel. 1 INDEX   INSTRUMENTS REQUIRED ..........................2   INTRODUCTION ............................... 2   PRELIMINARY ..............................4   CALIBRATION OF THE POWER SUPPLY SECTION – SETTING OF THE LOW VOLTAGES ..... 5   CALIBRATION OF THE MASTER MICROCONTROLLER BOARD REFERENCE VOLTAGE ...... 5  ...
  • Page 3 Excell MCDSe series Rel. 1 +5V for the foot-switch activation circuit, delivered by a voltage regulator LM7805 LDO; because of insulation, this voltage has a ground reference separated from the other circuits; The power supply section allows also the variable continuous voltage, from 3 to 135V, to supply the R.F.

  • Page 4: Preliminary

    Excell MCDSe series Rel. 1 case of the cylinder pressure is not sufficient or it is too high, and finally he can see the real gas flow that has been supplied. PRELIMINARY In order to avoid the use of the unit in case of failure, at the moment of the switching on a selftest phase verifies all the main parameters for the use in total safety;...

  • Page 5: Calibration Of The Power Supply Section – Setting Of The Low Voltages

    U6 (pin 3) +24V U13 (pin 3) Set the R31 pot placed on the Power Supply board (Alsa code: 801471) in order to set exactly the +5V continuous voltage for the microcontroller section. CALIBRATION OF THE MASTER MICROCONTROLLER BOARD REFERENCE VOLTAGE If present, remove the J11 jumper.

  • Page 6: Calibration Of The Slave Microcontroller Board Reference Voltage

    Press the CAL button so that the displays stop blinking. Connect one load of 500ohm/100W to J1 and J2 connectors placed on the Supply board (Alsa code: 801471); connect one multimeter in order to measure the voltage in parallel to the load. Set the R52 (maximum level) and the R24 (minimum level) pots to obtain...

  • Page 7: Calibration Of The Reading Board "Voltage/Output Current

    Connect the probe of the oscilloscope at the test point indicated with Vref on the R.F. board Output Current and Voltage board” (Alsa code: 801464). Set the R24 pot in order to obtain a voltage of -2.835V. Connect the probes of the oscilloscope to the test points indicated with “V” (TP3) and “I” (TP4); set 22 in the monopolar Pure Cut mode;...
  • Page 8 Excell MCDSe series Rel. 1 Set 5 in the monopolar Pure Cut mode, and connect a load 400ohms to the selected monopolar output; connect the current probe in series to the load, and a voltage probe to the test point indicated with “I-IN”...

  • Page 9: Matching Of The Power Mosfets Drain Current

    Press the CAL button in order to interrupt the displays blinking, and set 35 in the SPRAY mode. Connect a 200ohms non-inductive load at the output of the equipment. Connect the probes of the oscilloscope to the signals indicated with DRIVRF and IPKISOG on the R.F. power generator board (Alsa code: 801465), and check the following waveforms: Just in case the signals measured by the probes are different, it is necessary to change the position of the jumpers connections J1 and J4, placed on the R.F.

  • Page 10: Calibration Of The Maximum Power Stage Mosfets Current For Each Function

    Excell MCDSe series Rel. 1 60601-2-2 – art. 6.8.3 Technical Description, point cc). By switching each single function on, and by operating on the buttons of power increase/decrease, it is possible to adjust the maximum value of the peak voltage. The values of these voltages are illustrated in the following Table:...

  • Page 11: Control Of The H.f. Leakage Currents

    Excell MCDSe series Rel. 1 Monopolar Function 50ohm 100ohm 150ohm Pure Cut 1.68 1.44 1.48 1.28 1.35 Blend 1 1.64 1.68 1.44 1.46 1.37 1.39 Blend 2 1.40 1.46 1.04 1.06 Endo 1.35 1.49 1.19 1.28 1.11 1.21 Fulg Forced 1.48...

  • Page 12: Calibration Of The Neutral Plate Circuit

    Rel. 1 values, as indicated in the column “I-Out”; if necessary, use the R1 pot placed on the main board (Alsa code 801463) in order to obtain the right H.F. current values on the load, as indicated in the column “Current”:...

  • Page 13: Section For The Argon Gas Coagulator

    Alsa code 801468 (Argon Management board) verify what follows: • Vref on J7: the multimeter must indicate 10V (± 0.1V); if not, set the R40 pot of the board with Alsa code: 801468; •...

  • Page 14: List Of The Error Codes

    Excell MCDSe series Rel. 1 which is inside the equipment. The adjustment can have a tolerance of 20%. Verify that the output pressure does not exceed 2 bars. The nominal value is around 1.5 bars. LIST OF THE ERROR CODES In order to facilitate the technical assistance, an error code for each anomaly is memorized inside the PROM;...
  • Page 15 3 slow acoustic Error on the serial communication peripheral placed on the repetitions and then rapid power supply board (Alsa code: 801471) intermittence According to the numerical indication of error which appears on the display when an anomaly occurs, the hexadecimal value correspondent to one of the Error Codes shown in the column Code is memorized inside the E PROM.
  • Page 16 Code (in CAL mode, select “ ”) Error on the serial communication peripheral placed on the 4 slow acoustic hand-switch control board (Alsa code: 801462) repetitions and then rapid intermittence Error in the communication with the E PROM 5 slow acoustic...
  • Page 17 +15VF +15V CTHND2 CTHND2 RFHND2 ENHND1 RFHND2 ENHND1 -15V CGHND2 ENHND2 CGHND2 ENHND2 PICO_14 RLSFLT2 RLSFLT2 alsa apparecchi medicali s.r.l. bismy03 rele.schdoc EXCELL MCDSe Double Handswitch & NP control board BisMy03HandleSwitch.Schdoc alsa code: 801462 Rel.: 3.5 24/11/2008 Drawn by: Approval:...
  • Page 18 +15VF CGHND2 CGHND2 RLSFLT2 +15VF PN 1 PN 1 PN 2 PN 2 TO NEUTRAL PLATE PN 2 alsa apparecchi medicali s.r.l. EXCELL MCDSe PN 1 SGR282Z RFMONP Switch-over section PN 2 bismy03 rele.schdoc alsa code: 801462 Rel.: 3.5 24/11/2008...
  • Page 20 File name: Double handswitch & NP control board alsa code: [801462] Rev.: [3.5] Date: Nov 24, 2008 Ref. Part Type Description alsa code __________________________________________________________________________ 5K6_SMD STANDARD CHIP RESISTOR 430512/S 5K6_SMD STANDARD CHIP RESISTOR 430512/S 5K6_SMD STANDARD CHIP RESISTOR 430512/S 560_SMD...
  • Page 21 File name: Double handswitch & NP control board alsa code: [801462] Rev.: [3.5] Date: Nov 24, 2008 Ref. Part Type Description alsa code __________________________________________________________________________ 4K7_SMD STANDARD CHIP RESISTOR 430511/S 680_SMD STANDARD CHIP RESISTOR 430501/S NOT USED ------ NOT USED ------...
  • Page 22 File name: Double handswitch & NP control board alsa code: [801462] Rev.: [3.5] Date: Nov 24, 2008 Ref. Part Type Description alsa code __________________________________________________________________________ PCF8574_SMD SMD II_CBUS I/O EXPANDER 482128 OPI1264B OPTOCOUPLER 420110 OPI1264B OPTOCOUPLER 420110 OPI1264B OPTOCOUPLER 420110 OPI1264B...
  • Page 23 DRIVRF 1N4148 1N4148 Col4 MICROCONTROLLORE 47uH/0.7A 1N4148 ENHND1 ULN2004_SMD ENHND2 CATH To Double 100n ULN2004_SMD Handswitch +15V PCF8574 Control CATH Board 100n alsa apparecchi medicali s.r.l. EXCELL MCDSe Mother Board bismy03Motherboard.SCHDOC alsa code: 801463 Rel.: 4.6 19/06/2007 Drawn by: Approval:...
  • Page 25 File name: Mother board alsa code: [801463] Rev.: [4.6] Date: June 18, 2007 Part Type Description alsa code __________________________________________________________________________ PRESET POTENTIOMETER CERMET 403052 470_SMD STANDARD CHIP RESISTOR 430499/S 560_SMD_1206 STANDARD CHIP RESISTOR 430573/S PRESET POTENTIOMETER CERMET 403063 15K_SMD STANDARD CHIP RESISTOR...
  • Page 26 File name: Mother board alsa code: [801463] Rev.: [4.6] Date: June 18, 2007 Part Type Description alsa code __________________________________________________________________________ 100_SMD STANDARD CHIP RESISTOR 430496/S 100_SMD STANDARD CHIP RESISTOR 430496/S 220_SMD STANDARD CHIP RESISTOR 430497/S 220_SMD STANDARD CHIP RESISTOR 430497/S 220_SMD...
  • Page 27 File name: Mother board alsa code: [801463] Rev.: [4.6] Date: June 18, 2007 Part Type Description alsa code __________________________________________________________________________ 1N4148_SMD SMD DIODE 420098/S 1N4148_SMD SMD DIODE 420098/S 5V6_SMD SMD ZENER DIODE 420102/S 5V6_SMD SMD ZENER DIODE 420102/S 5V6_SMD SMD ZENER DIODE...
  • Page 28 +15V -15V -15V LM6172_SMD 1N4148 1N4148 100p TL072_SMD +15V -15V 1N4148 +15V PHASE 100n alsa apparecchi medicali s.r.l. LM319_SMD 2KT/L/10G EXCELL MCDSe 1N4148 Hole1 R.F. output current & voltage board +15V 100p 1N4148 Hole2 bismy03RfReader.SCHDOC 1N4148 alsa code: 801464 Rel.: 4.2...
  • Page 30 File name: RF output current & voltage board alsa code: [801464] Rev.: [4.2] Date: June 21, 2007 Part Type Description alsa code __________________________________________________________________________ 10K_SMD STANDARD CHIP RESISTOR 430513/S 10k_SMD STANDARD CHIP RESISTOR 430513/S 10k_SMD STANDARD CHIP RESISTOR 430513/S 10K_SMD STANDARD CHIP RESISTOR...
  • Page 31 File name: RF output current & voltage board alsa code: [801464] Rev.: [4.2] Date: June 21, 2007 Part Type Description alsa code __________________________________________________________________________ 15K/1%_SMD 1% PRECISION CHIP RESISTOR 430564/S NTC_D47K NTC THERMISTOR DISK 47K 5% 430457 NTC_D47K NTC THERMISTOR DISK 47K 5%...
  • Page 32 File name: RF output current & voltage board alsa code: [801464] Rev.: [4.2] Date: June 21, 2007 Part Type Description alsa code __________________________________________________________________________ LM431 VOLTAGE REGULATOR 482078 LM319_SMD SMD HIGH SPEED DUAL COMPARATOR 482132 AD637_SMD SMD RMS-DC CONVERTER 482124 AD637_SMD...
  • Page 33 15V/1W 15V/1W 100p 15V/1W 100p SR39_SMD 15V/1W +15V 100uH/275mA SR39_SMD DRIVRF MIC4451_SMD 100p SR39_SMD 18V/0.5W +15V 100uH/275mA MIC4451_SMD SNUBB 100p 18V/0.5W alsa apparecchi medicali s.r.l. EXCELL MCDSe RF Power Board BisMy03RfGenerator.SCHDOC alsa code: 801465 Rel.: 5.1 25/10/2007 Drawn by: Approval:...
  • Page 35 File name: RF power board alsa code: [801465] Rev.: [5.1] Date: October 25, 2006 Part Type Description alsa code __________________________________________________________________________ 10K_SMD STANDARD CHIP RESISTOR 430513/S 100_SMD_2512 1W CHIP RESISTOR 430574/S 324k/1% PRECISION RESISTOR 1% 0.6W 430558 324k/1% PRECISION RESISTOR 1% 0.6W...
  • Page 36 File name: RF power board alsa code: [801465] Rev.: [5.1] Date: October 25, 2006 Part Type Description alsa code __________________________________________________________________________ 5V6_SMD SMD ZENER DIODE 420102/S SR39_SMD SMD 90V-3A SCHOTTKY DIODE 420114 18V_SMD SMD ZENER DIODE 420115/S SR39_SMD SMD 90V-3A SCHOTTKY DIODE...
  • Page 37 BIPOLAR_COAG_RF_ON BIPOLAR_CUT POWER UP ARGTEST SEG_13c MONOPOLAR_VCONSTANT_CUT_MODE AUDIO_VOLUME BIPOLAR_CUT POWER DOWN -15V SEG_13d MONOPOLAR_VCONSTANT_BLEND_MODE SEG_15b BIPOLAR_CUT_MODE MEMORY UP BIPOLAR_CUT_SEL_FUN alsa apparecchi medicali s.r.l. ARGPRSIN SEG_13e MONOPOLAR_ENDOCUT_MODE SEG_15c BIPOLAR_BLEND_MODE MEMORY DOWN ARGFLOW MEMORY STORE BIPOLAR_SEL_OUTPUT EXCELL MCDSe ARGCILPRS SEG_14dp MONOPOLAR_STANDARD_COAG_MODE SEG_14f...
  • Page 40 File name: Panel board alsa code: [801466] Rev.: [3.3] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ NOT USED ------ NOT USED ------ 470_SMD STANDARD CHIP RESISTOR 430499/S 33_SMD STANDARD CHIP RESISTOR 430577/S NOT USED ------ 33_SMD STANDARD CHIP RESISTOR...
  • Page 41 File name: Panel board alsa code: [801466] Rev.: [3.3] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ LEDG3 GREEN LED LAMP 3MM 420079 LEDG3 GREEN LED LAMP 3MM 420079 LEDG3 GREEN LED LAMP 3MM 420079 LEDG3 GREEN LED LAMP 3MM...
  • Page 42 File name: Panel board alsa code: [801466] Rev.: [3.3] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ MTG_1241 PUSHBUTTON SCHURTER 416094 MTG_1241 PUSHBUTTON SCHURTER 416094 MTG_1241 PUSHBUTTON SCHURTER 416094 MTG_1241 PUSHBUTTON SCHURTER 416094 MTG_1241 PUSHBUTTON SCHURTER 416094 MTG_1241...
  • Page 43 BIPOLAR_COAG_RF_ON BIPOLAR_CUT POWER UP ARGTEST SEG_13c MONOPOLAR_VCONSTANT_CUT_MODE AUDIO_VOLUME BIPOLAR_CUT POWER DOWN -15V SEG_13d MONOPOLAR_VCONSTANT_BLEND_MODE SEG_15b BIPOLAR_CUT_MODE MEMORY UP BIPOLAR_CUT_SEL_FUN alsa apparecchi medicali s.r.l. ARGPRSIN SEG_13e MONOPOLAR_ENDOCUT_MODE SEG_15c BIPOLAR_BLEND_MODE MEMORY DOWN ARGFLOW MEMORY STORE BIPOLAR_SEL_OUTPUT EXCELL MCDSe ARGCILPRS SEG_14dp MONOPOLAR_STANDARD_COAG_MODE SEG_14f...
  • Page 46 File name: Panel board alsa code: [801466/a] Rev.: [3.3] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ NOT USED ------ NOT USED ------ 470_SMD STANDARD CHIP RESISTOR 430499/S 33_SMD STANDARD CHIP RESISTOR 430577/S NOT USED ------ 33_SMD STANDARD CHIP RESISTOR...
  • Page 47 File name: Panel board alsa code: [801466/a] Rev.: [3.3] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ 1N4148_SMD SMD DIODE 420098/S 1N4148_SMD SMD DIODE 420098/S 1N4148_SMD SMD DIODE 420098/S 1N4148_SMD SMD DIODE 420098/S LEDG3 GREEN LED LAMP 3MM...
  • Page 48 File name: Panel board alsa code: [801466/a] Rev.: [3.3] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ MTG_1241 PUSHBUTTON SCHURTER 416094 399030 4.8 MM FASTON CONNECTOR P.C.B. 399030 CONN_21PM 21 POLES MALE CONNECTOR 384046 399030 4.8 MM FASTON CONNECTOR P.C.B.
  • Page 49 VREF AUDALRM FQSND +15V LEDNP DYCLK DYIKEY DYDOUT DYDIN DYCS BARCS TMOV -15V TMAT AN_GND alsa apparecchi medicali s.r.l. ARGTEST DACS ARGPRSIN EXCELL MCDSe ARGFLOW ADDIN Slave Microcontroller SARGFLOW DAUX DYCLK +15V BisMy03 micro slave.SCHDOC MCP42010_SMD +24V alsa code: 801467 Rel.: 3.3...
  • Page 51 File name: Slave microcontroller board alsa code: [801467] Rev.: [3.3] Date: October 16, 2007 Part Type Description alsa code __________________________________________________________________________ 10K_SMD STANDARD CHIP RESISTOR 430513/S 47_SMD STANDARD CHIP RESISTOR 430495/S 10K_SMD STANDARD CHIP RESISTOR 430513/S NOT USED ------ NOT USED...
  • Page 52 File name: Slave microcontroller board alsa code: [801467] Rev.: [3.3] Date: October 16, 2007 Part Type Description alsa code __________________________________________________________________________ 100N_SMD CERAMIC CHIP CAPACITOR 400320/S 100N_SMD CERAMIC CHIP CAPACITOR 400320/S 10U/T/35V TANTALUM ELECTROLYTIC CAPACITOR 400134 100N_SMD CERAMIC CHIP CAPACITOR 400320/S...
  • Page 53 +24V VARGTEST +15V +24V ARGTEST OUT+ ARGPRSIN -15V ARGPRSIN ARGFLOW ARGCILPRS ARGCILPRS SARGFLOW +Vref +15V ARGFLOW +Vref -15V alsa apparecchi medicali s.r.l. EXCELL MCDSe +Vref Argon management board Bismy03 Argon.Schdoc +15V alsa code: 801468 Rel.: 2.2 15/05/2007 Drawn by: Approval:...
  • Page 55 File name: Argon management board alsa code: [801468] Rev.: [2.2] Date: May 15, 2007 Ref. Part Type Description alsa code __________________________________________________________________________ 4K7_SMD STANDARD CHIP RESISTOR 430511/S 4K7_SMD STANDARD CHIP RESISTOR 430511/S 4K7_SMD STANDARD CHIP RESISTOR 430511/S 4K7_SMD STANDARD CHIP RESISTOR...
  • Page 56 File name: Argon management board alsa code: [801468] Rev.: [2.2] Date: May 15, 2007 Ref. Part Type Description alsa code __________________________________________________________________________ LS101A_SMD SMD SCHOTTKY DIODE 420111/S LS101A_SMD SMD SCHOTTKY DIODE 420111/S LS101A_SMD SMD SCHOTTKY DIODE 420111/S 5V1_SMD SMD ZENER DIODE...
  • Page 57 ENBIPAUT VLOG SNUBB IRFOUT R133 R132 SNDLV VOUTPK OSCO AUBIPLV R134 R135 IMOSPK VOUTPK SVOUTPK IMOSPK SIMOSPK VREGTST alsa apparecchi medicali s.r.l. DRIVRF EXCELL MCDSe Master Microcontroller Board Bismy03MicroMaster.SchDoc alsa code: 801469 Rel. 2.2 15/05/2007 Drawn by: Gianni Rocca Approval:...
  • Page 59 File name: Master microcontroller board alsa code: [801469] Rev.: [2.2] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ 10K_SMD STANDARD CHIP RESISTOR 430513/S 10K_SMD STANDARD CHIP RESISTOR 430513/S 10K_SMD STANDARD CHIP RESISTOR 430513/S 10K_SMD STANDARD CHIP RESISTOR 430513/S...
  • Page 60 File name: Master microcontroller board alsa code: [801469] Rev.: [2.2] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ 220_SMD STANDARD CHIP RESISTOR 430497/S 10K/1%_SMD 1% PRECISION CHIP RESISTOR 430514/S 10K_SMD STANDARD CHIP RESISTOR 430513/S 10K/1%_SMD 1% PRECISION CHIP RESISTOR...
  • Page 61 File name: Master microcontroller board alsa code: [801469] Rev.: [2.2] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ 10n_SMD CERAMIC CHIP CAPACITOR 400319/S 100N_SMD CERAMIC CHIP CAPACITOR 400320/S 22U/E/100V/V VERTICAL ELECTROLYTIC CAPACITOR SMPS 400286 100N_SMD CERAMIC CHIP CAPACITOR...
  • Page 62 File name: Master microcontroller board alsa code: [801469] Rev.: [2.2] Date: May 15, 2007 Part Type Description alsa code __________________________________________________________________________ CONN_2PM 2 POLES MALE CONNECTOR 384052 PICO_14 14 POLES PICOFLEX CONN. MALE P.C.B. 384040 399030 4.8 MM FASTON CONNECTOR P.C.B.
  • Page 63 -15V TERMRF ALIMBLK SGND TERMRF RLSLFT2 PEDSGR CNY17-3 220u/E/16V 100n PWROFF LEDNP 4u7_SMD_1206 INTIIA LEDNP ENBIPAUT ENBIPAUT REMLEV alsa apparecchi medicali s.r.l. INTIIA +15V INTIIA R106 100n 100/0.25W PWRAUD +15V VPOS15 PEDCTMB +15V EXCELL MCDSe ENALIM ISOCUT RSAUX VPOS5 100n...
  • Page 65 File name: Power supply board alsa code: [801471] Rev.: [3.1] Date: October 27, 2006 Part Type Description alsa code __________________________________________________________________________ 22_SMD STANDARD CHIP RESISTOR 430494/S 22_SMD STANDARD CHIP RESISTOR 430494/S 1K5/1%_SMD 1% PRECISION CHIP RESISTOR 430504/S 1K/1%_SMD 1% PRECISION CHIP RESISTOR...
  • Page 66 File name: Power supply board alsa code: [801471] Rev.: [3.1] Date: October 27, 2006 Part Type Description alsa code __________________________________________________________________________ 150_SMD STANDARD CHIP RESISTOR 430531/S 1K_SMD STANDARD CHIP RESISTOR 430502/S 150K_SMD_1206 STANDARD CHIP RESISTOR 430549/S 150K_SMD_1206 STANDARD CHIP RESISTOR 430549/S...
  • Page 67 File name: Power supply board alsa code: [801471] Rev.: [3.1] Date: October 27, 2006 Part Type Description alsa code __________________________________________________________________________ 100n_SMD CERAMIC CHIP CAPACITOR 400320/S 1000u/E/35V ELECTROLYTIC CAPACITOR 400256 1u_SMD_1210 CERAMIC CHIP CAPACITOR 400326/S 4u7_SMD_1206 CERAMIC CHIP CAPACITOR 400327/S 4u7_SMD_1206 CERAMIC CHIP CAPACITOR...
  • Page 68 File name: Power supply board alsa code: [801471] Rev.: [3.1] Date: October 27, 2006 Part Type Description alsa code __________________________________________________________________________ 1N4148_SMD SMD DIODE 420098/S 12V_SMD SMD ZENER DIODE 420103/S 1N4148_SMD SMD DIODE 420098/S LS101A_SMD SMD SCHOTTKY DIODE 420111/S WL04 BRIDGE RECTIFIER 1A...
  • Page 69 File name: Power supply board alsa code: [801471] Rev.: [3.1] Date: October 27, 2006 Part Type Description alsa code __________________________________________________________________________ FMFR040 400 MA RESETTABLE FUSE 433056 FMFR020 200 MA RESETTABLE FUSE 433055...

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