Table of Contents
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Instructions
Paper Size:
Press:
Bindery:
Covers:
Body:
General:
• 11x17
• Body - 50 lbs brilliant white offset or equivalent
• Cover - on pre-printed two tone "Swash" stock.
• Body - 1 color, 2-sided
• Cover - 1 color, 1 sided
• Saddle stitch, face trim
• FRONT COVER is present at the beginning of the file.
• BACK COVER is the page immediately after the front cover.
• The part number for this manual (typically a 172_____ number) is
located on the front cover.
• This file may contain several manual which differ only by their covers.
See the part number at the bottom of the cover page. .
• The body for all manuals is identical regardless of the cover.
• Odd number pages are always right hand pages, even number pages
are always left hand pages.
• This instruction sheet is NOT part of the manual and must not be
printed.
• Pages labeled "THIS PAGE INTENSIONALLY BLANK" are placement
pages and should NOT be printed.
How to use this file
Operator's Manuals
*if too thick for saddle stitch, tape bind
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Table of Contents
Troubleshooting
Related Manuals for Simplicity 1692870
Summary of Contents for Simplicity 1692870
- Page 1 Print Vendor Instructions Paper Size: • 11x17 • Body - 50 lbs brilliant white offset or equivalent • Cover - on pre-printed two tone “Swash” stock. Press: • Body - 1 color, 2-sided • Cover - 1 color, 1 sided Bindery: •...
- Page 2 THIS PAGE INTENTIONALLY BLANK (FOR PLACEMENT ONLY - DO NOT PRINT)
- Page 3 OPERATOR’S MANUAL Legacy / 2000 / 2900 Series 20HP Tractors Mfg. No. Description 1692870 Legacy, 20HP Hydro 1693114 Legacy, 20HP Hydro (Export) 1693124 2020, 20HP Hydro 1693132 2920, 20HP Hydro 1693219 Legacy, 20HP Hydro 1693220 2920, 20HP Hydro 1693221 2020, 20HP Hydro...
- Page 4 M A N U F A C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2003 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
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Page 5: Table Of Contents
Safety Rules & Information...2 Identification Numbers...5 Safety Decals ...6 Features & Controls ...8 Control Functions ...8 Dashboard Display Functions ...10 Safety Interlock System ...11 Operating the Tractor ...12 General ...12 Checks Before Starting ...12 Starting the Engine ...13 Stopping the Tractor & Engine ...13 Driving the Tractor ...13 Mowing...13 Pushing &... -
Page 6: Safety Rules & Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. -
Page 7: Safety Rules And Information
SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Control of a ride-on machine sliding on a slope will not be regained by the application of the brake. - Page 8 Safety Rules & Information SERVICE AND MAINTENANCE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
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Page 9: Identification Numbers
LpA: XXX dB(A) Vibration @ Wheel: XXX m/s² Vibration @ Seat: XXX m/s² Simplicity Mfg. Inc. Port Washington, WI USA 53074-0997 When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer’s identi- fication numbers, and engine serial numbers in the space provided for easy access. -
Page 10: Safety Decals
Safety Rules & Information SAFETY DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec- tively, we have placed several safety labels on the unit to... - Page 11 NOTES NOTES...
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Page 12: Features & Controls
Features & Controls Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Figure 1. Tractor & Mower Controls A. - Page 13 Control Functions continued… G. Ignition Switch The ignition switch starts and stops the engine, it has three positions: Stops the engine and shuts off the electrical system. Allows the engine to run and powers the electrical system. START Cranks the engine for starting. NOTE: Never leave the ignition switch in the RUN posi- tion with the engine stopped–this drains the battery.
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Page 14: Dashboard Display Functions
Features & Controls DASHBOARD DISPLAY FUNCTIONS The dashboard display shows a variety of engine opera- tion and control status information, as explained in the descriptions below. A. Rear PTO Light Indicates that the optional rear PTO switch is in the ON position. -
Page 15: Safety Interlock System
SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Your unit is equipped with a seat switch safety sys- tem. -
Page 16: Operating The Tractor
Operating the Tractor GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. -
Page 17: Starting The Engine
WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. -
Page 18: Pushing & Towing The Tractor
Operating the Tractor PUSHING & TOWING THE TRACTOR 1. Disengage the PTO and turn the engine off. 2. Shift the two speed control into neutral and release the parking brake. The tractor can now be pushed by hand . TOWING THE TRACTOR WITH ANOTHER VEHICLE IS NOT RECOMMENDED, AS THE TRANSMISSION WILL BE DAMAGED. - Page 19 Figure 8. Quick Connectors Hoses Quick Connector C. Connector Covers Connecting Hydraulic Hoses The female quick connectors (B, Figure 8) require a 1/4” male nose piece fitting (part number 173359). Connect the hoses from the attachment hydraulic cylin- ders (A, Figure 8) to the quick connectors (B) located under the left foot rest.
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Page 20: Mower Removal & Installation
Operating the Tractor MOWER DECK REMOVAL & INSTALLATION NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor. WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. Removing the Mower Deck 1. - Page 21 Installing the Mower Deck 1. Raise the attachment lift and slide the mower under the tractor. 2. Hook up the electrical connection (Figure 15). 3. Start the engine. 4. Set the cutting height to maximum. 5. Fully lower the attachment lift. 6.
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Page 22: Storage
Operating the Tractor STORAGE WARNING Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals. Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps:... -
Page 23: Regular Maintenance
MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your tractor and mower. SAFETY ITEMS Check Safety Interlock System Check Tractor Brakes Check Mower Blade Stopping Time NORMAL CARE ITEMS Check Tractor/Mower for loose hardware Check Coolant Level (Liquid cooled models)* Change Coolant... -
Page 24: Checking/Adding Fuel
Regular Maintenance WARNING Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills. Do not remove fuel filter when engine is hot, as spilled gasoline may ignite. -
Page 25: Oil & Filter Change
4. Allow the filter to drain until all water and debris have drained out. 5. Turn the base of the filter back to close the fuel filter when finished draining. OIL & FILTER CHANGE Refer to Figure 21, 23 & 24 for oil filter and dipstick loca- tions. -
Page 26: Check Antifreeze Level (Liquid Cooled Only)
Regular Maintenance CHECK/CLEAN OIL COOLER (23HP MODELS ONLY) The oil cooler (G, Figure 21) should be cleaned every 25 hours, or as necessary. CHANGE ANTIFREEZE (LIQUID COOLED MODELS ONLY) See Engine Manual for specific antifreeze procedures. On Kawasaki models the antifreeze drain valve is locat- ed on the bottom of the radiator. -
Page 27: Lubrication
Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Simplicity “Jiffy Lube” Lithium Grease is recommended, automotive-type lithi- um grease may be used when this is not available. - Page 28 Regular Maintenance Grease the Electric Lift Rod Grease Fitting Yearly Figure 31. Deck Lubrication Figure 32. Mower Arbor Lubrication Grease the Deck Belt Idler Pulley Arm Grease Fitting Yearly 48” Mower 60” Mower 54” Mower Every 10 Hours Figure 33. Mower Drive Shaft...
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Page 29: Battery Maintenance
BATTERY MAINTENANCE Checking the Battery Fluid NOTE: This procedure does not apply to maintenance free batteries. 1. Raise the hood to access battery. 2. Remove the battery vent caps (C, Figure 34 & 35). Fluid must be even with the split ring full mark (D). If not, add distilled water. -
Page 30: Servicing The Mower Blades
Regular Maintenance SERVICING THE MOWER BLADES WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. 1. Remove mower from the tractor. See Mower Installation &... -
Page 31: Troubleshooting, Adjustments & Service
TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. -
Page 32: Troubleshooting The Mower
Troubleshooting, Adjustment & Service TRACTOR TROUBLESHOOTING CONTINUED PROBLEM Brake will not hold. Tractor steers hard. Low Oil Pressure Light is On Irregular Voltage Light is On. Or Volt Meter Indicates Irregular Voltage Level Differential Lock Won’t Engage Cruise Control Won’t Stay Engaged 2 Speed Control Won’t Shift Troubleshooting the Mower... -
Page 33: Pto Clutch Adjustment
PTO CLUTCH ADJUSTMENT Burnishing The Clutch Before the front PTO clutch is used for the first time, it should be burnished as follows. To burnish the clutch, the mower must be installed. 1. Start the engine and set at full throttle. 2. -
Page 34: Tractor Pto Belt Replacement
Troubleshooting, Adjustment & Service To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. TRACTOR PTO BELT REPLACEMENT NOTE: The PTO belts are a matched set and must be replaced as a set. If the belts are being removed for inspection, make sure they are reinstalled in the their original pulley groove and rotational orientation. -
Page 35: Mower Adjustments
MOWER ADJUSTMENTS Roller Bracket Adjustment (60” Mower Only) The anti-scalping rollers (A, Figure 44) can be adjusted for different cutting heights by positioning roller brackets on the mower baffle (B). 1. Remove bolts, lockwashers and nuts securing roller bracket to baffle. 2. -
Page 36: Cutting Height Adjustment
Troubleshooting, Adjustment & Service Mower Adjustments Continued. Cutting Height Adjustment Note: To operate the electric cutting height motor, it is necessary to insert the ignition key and turn it to the on position. This may be safely done so long as the spark plug wires have been disconnected as noted in the WARNING at right. -
Page 37: Mower Belt Replacement
To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. MOWER BELT REPLACEMENT 60” Mower Drive Belt Replacement 1. Remove the mower deck. See Mower Removal and Installation 2. Remove the screws securing both deck covers and remove the covers. 3. -
Page 38: 54" Deck Belt Replacement
Troubleshooting, Adjustment & Service 54” Mower Drive Belt Replacement 1. Remove the mower deck. See Mower Removal and Installation 2. Remove the taptite screws (A, Figure 51) securing the belt covers and remove the belt covers (B, D). 3. Using a spring puller or a small rope loop, release the idler assembly tension spring (A, Figure 53). -
Page 39: 48" Deck Belt Replacement
48” Mower Drive Belt Replacement 1. Remove the mower deck. See Mower Removal and Installation 2. Remove the screws securing both deck covers and remove the covers. 3. Using a spring puller or a small rope loop, release the idler assembly tension spring (A, Figure 55). 4. -
Page 40: Specifications
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE 25 HP KOHLER COMMAND Make: Kohler - 4 cycle air cooled Model & Spec: See engine ID tag Horsepower: 25 hp @ 3600 rpm Cylinder: 2 horizontal Bore &... - Page 41 TRANSMISSION - HYDRO Type Hydrostatic Sundstrand Model 15U Pump Variable Displacement Axial Type Motor Fixed Displacement Reversible Axial Type Hydraulic Fluid Type F Transmission Fluid Reservoir: 6 Qt. Capacity (5.7 L) Filter: Cartridge w/25 Micron Rating Full Flow w/o Anti-Drain Back Control Shock Absorber Dampened Pedal w/Brake Return...
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Page 42: Parts & Accessories
Parts & Accessories Replacement Parts Tractor Drive Belt (Models w/Kohler engines) Tractor Drive Belt (Models w/Kawasaki engines)1716995 PTO Drive Belt-Diesel (Qty. 2 Required) 48” Mower Deck Drive Belt 48” Mower Blades 54” Mower Deck Drive Belt 54” Mower Blade - Center (S/N 00001-59999) 1720680 54”...