Axiom XH5D User Manual

Axiom XH5D User Manual

Self-contained, dual pump wellhead control panel

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Axiom Technologies LLC
Telephone: 281 931 0907
255 Pennbright Dr., Suite 220
Fax: 281 231 6562
Houston, Texas 77090
www.axiomsafety.com
XH5D/XH5D-HE
USER'S MANUAL
SELF-CONTAINED, DUAL PUMP
WELLHEAD CONTROL PANEL

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Summary of Contents for Axiom XH5D

  • Page 1 Axiom Technologies LLC Telephone: 281 931 0907 255 Pennbright Dr., Suite 220 Fax: 281 231 6562 Houston, Texas 77090 www.axiomsafety.com XH5D/XH5D-HE USER’S MANUAL SELF-CONTAINED, DUAL PUMP WELLHEAD CONTROL PANEL...
  • Page 2 (5) years. The XH5D is built to operate exposed to the elements as all hydraulic components are enclosed in a stainless steel box while the electronic circuits and battery module are enclosed in a separate compartment inside the stainless steel box.
  • Page 3 Before installing, the system is to be inspected to confirm that there is no external damage or indication of rough handling during shipment. In case of overseas shipments it is recommended that the XH5D-HE is tested in a work shop near the final destination to facilitate the commissioning and allow the operators to become familiar with the unit.
  • Page 4 Axiom Technologies LLC XH5D User’s Manual 255 Pennbright Dr., Suite 220, Houston, Texas 77090 Phone 281 931 0907 To commission the system follow with the steps listed below: Pre-charge 16 CU IN piston accumulator with about 1,000 psi of Nitrogen Confirm the pre-charge of about with 60 psi of Nitrogen on the 20 CU IN diaphragm accumulator.
  • Page 5: Field Installation

    XH5D to the field for installation. FIELD INSTALLATION Typically the XH5D is mounted on one or two poles made of 3” pipe. Using two poles is preferred as it would insure safe mounting even if one of the pipe brackets used for fastening the panel to the poles would fail.
  • Page 6 Axiom Technologies LLC XH5D User’s Manual 255 Pennbright Dr., Suite 220, Houston, Texas 77090 Phone 281 931 0907 Flow-line Sensing Pressure (3/8” Tubing) Hydraulic pressure to (3/8” Tubing) Hydraulic pressure to SCSSV (1/4” Tubing) Hydraulic pressure to Manual ESD/Fire Sensor (1/4” Tubing)
  • Page 7: Operation And Adjustments

    Axiom Technologies LLC XH5D User’s Manual 255 Pennbright Dr., Suite 220, Houston, Texas 77090 Phone 281 931 0907 OPERATION AND ADJUSTMENTS The operation of the installed panel is as follows: Starting Production: 1- Set valve “In Service – ESD” to “In Service”...
  • Page 8: Hydraulic Circuits

    In this way, by having self-diagnostic in the electronics and a simplified hydraulic system, the XH5D-HE offers a reliability level not seen on any of the typical self-contained wellhead control panel. Furthermore, if a failure would occur, the diagnostic and correction of the problem is much simpler because of the simplicity of the hydraulics.
  • Page 9 Axiom Technologies LLC XH5D User’s Manual 255 Pennbright Dr., Suite 220, Houston, Texas 77090 Phone 281 931 0907 Common Telemetry Trouble alarm to RTU Shutdown Command Common from RTU Shutdown alarm to RTU End of line ZENER Fig. 4 – External Alarm Termination Box When operating under normal conditions (no alarms) the electronic system flashes the green LED every second (heartbeat) to indicate that the electronic system is “alive”...
  • Page 10 LEDs in sequence. The Telemetry and Auxiliary alarm signals are monitored by the XH5D-HE which is continually verifying that the End Of Line Zeners (EOL) are connected. If the EOL is no longer connected,...
  • Page 11 Do not open this enclosure unless the area is known free of ignitable mixture of gases. Keep tightly closed when in operation. Battery Module is to be replaced only with Axiom Part No. AT00000001 (Former AT-LBP-36144) battery module XH5D-Dual-Pump-Hydraulic-Wellhead-Control-Panel-Manual-2018a.docx Page 11 of 12...
  • Page 12 Hazardous Area Classification : Suitable for Class I, Division 2, Groups C & D, Hazardous Locations. Temp. Code T3C XH5D - PRESSURE RATINGS Sensing Pressure : Ranges of up to 20,000 psi max Solenoid Valve Pressure : 100 psi max. (standard) XH5D - ELECTRICAL RATINGS Electrical Source : Dual voltage lithium battery module3.6 &...
  • Page 13: Appendix A - Battery Module Installation

    Tighten spacers by hand only. Axiom Technologies Rev. Date Description 255 Pennbright Dr., Ste 220 - Houston TX 77090 - Ph. 281 931 0907 HYDRAULIC SELF CONTAINED - XH5D WELLHEAD CONTROL PANEL BATTERY MODULE INSTALLATION Sheet Rev. Date 01 of 01...
  • Page 14: Appendix "B" - Hydraulic Schematic Xh5D

    Description 15711 W. Hardy Rd. - Houston TX 77060 - Ph. 281 931 0907 HYDRAULIC SELF CONTAINED - DPC WELLHEAD CONTROL PANEL SCHEMATIC Reference Dwg. No. Sheet Rev. Date AT-XH5D 01 of 01 11-Feb-15 APPENDIX "B" - HYDRAULIC SCHEMATIC XH5D...
  • Page 15: Appendix "C" - Xh5D Installation Notes

    Appendix "C" - XH5D Installation Notes The XH5 operates with normally open contact and contact closure indicates that an alarm is The alarm switch may be located at 3,000 FT or more from the XH5 present. Each input sends a pulse of 14VDC to the alarm switch. If the EOZ is connected (as it For supervising field wiring, each input channel is provided with a 7.5V "End Of line Zener"...

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