ATB AQUAmax PROFESSIONAL G Installation Instruction, Operating And Maintenance Manual
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ATB AQUAmax PROFESSIONAL G Installation Instruction, Operating And Maintenance Manual

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Innovations for clean water
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PROFESSIONAL G
AQUAmax
Installation Instruction
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Operating and Maintenance
Manual

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Summary of Contents for ATB AQUAmax PROFESSIONAL G

  • Page 1 Innovations for clean water ® PROFESSIONAL G AQUAmax Installation Instruction Operating and Maintenance Manual...
  • Page 2 ® Installation, operating and maintenance manual AQUAmax PROFESSIONAL G ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 2 von 56...

  • Page 3: Table Of Contents

    Terminal Box ........................43 Information on maintenance....................44 Self-monitoring by the operator ....................45 Information on disposal ......................46 Fault correction........................47 Operators logbook........................50 ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 3 von 56...

  • Page 4: General And Safety Information

    ® AQUAmax is used for other employment purposes without the express approval of ATB Umwelttechnologien GmbH and/or if the following safety information is disregard, this can lead to the hazarding or injury of persons and to malfunctions of or defects in the plant. In this case every liability is excluded.
  • Page 5 Danger of injury! Only with the use of original spare parts or with spare parts authorised by ATB can correct function be assured. Before commissioning all points of the operating instructions are to be checked again.

  • Page 6: Scope Of Delivery

    Installation, operating and maintenance manual AQUAmax PROFESSIONAL G Scope of delivery ATB goes to great lengths to ensure complete commissioning and product-matching packaging for all equipment and parts supplied. Nevertheless, please check the delivery for transport damage and completeness. ®...
  • Page 7 JDK 200: 0,18 kW Pumps: ATBlift 2: 0,3 kW / 1,3 A FEKA 600: 1,0 kW / 4,3 A ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 7 von 56...
  • Page 8 JDK 300: 0,23 kW Pumpen: ATBlift 2: 0,3 kW / 1,3 A FEKA 600: 1,0 kW / 4,3 A ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 8 von 56...
  • Page 9 ® Installation, operating and maintenance manual AQUAmax PROFESSIONAL G ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 9 von 56...

  • Page 10: Functional Description

    Under normal load, the system switches back to the set operating mode. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 10 von 56...
  • Page 11 The AQUAmax® PROFESSIONAL G is designed for the treatment of domestic wastewater. It is particularly suitable for objects with irregular waste water production, e.g. hotels, restaurants, butcher's shops, etc. For the treatment of waste water from e.g. apartments, other ATB sewage treatment plants can be used.

  • Page 12: Services To Be Provided By The Customer

    • The connection pipeline between primary settling stage, buffer and aeration stage is carried out in DN 150. There may be no bend laid with a greater curvature angle than 45°. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 12 von 56...

  • Page 13: Float Switch

    Please take the values for H from data sheets W,min or the technical clarification calculations. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 13 von 56...

  • Page 14: Tank Preparation

    (≥ DN The level 100) per tank. should lie at one height ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 14 von 56...

  • Page 15: Employment Of The Aquamax

    Please see that the switch-ON point of SW2 in each case lies below the outlet! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 15 von 56...

  • Page 16: Employment Of The Charging Pump

    SBR tank or can submerge in order to avoid a syphon effect (communicating pipes)! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 16 von 56...

  • Page 17: Sampling Bottle, Clarified Water And Charging Hoses

    Immersion in the wastewater of the coarse interceptor/sludge storage is to be avoided at all costs! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 17 von 56...

  • Page 18: Aquamax ® With Pressure Aeration (Professional Gzb)

    The membrane diffusers are to be arranged on the bottom of the SBR so that an optimal aeration is guaranteed. Due to their weight, they can be positioned without separate fixing. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 18 von 56...
  • Page 19 This is connected to the membrane tube diffusers via a Y-piece. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 19 von 56...

  • Page 20: Cable Connection And Test Run, Closing Operations

    Press the plug into the adapter plug The new plug is ready. One-way assembly, to the unique and for fixed connection. Without destruction not solvable! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 20 von 56...

  • Page 21: Check Before Commissioning

    ELCB whether with the employment of a cable extension with a screwed connection has been additionally protected against the penetration of water (shrinking hose is provided by ATB for cable extension)
  • Page 22 Danger due to electrical voltage. With work on the AQUAmax the plant is without fail to be disconnected from the mains! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 22 von 56...

  • Page 23: The Control System Procontrol © 2

    2 be used for other purposes without the express agreement of the firm of ATB Umwelttechnologien GmbH and/or if the following safety information is disregarded, then this can lead to malfunctions of or defects in the plant. In this case any liability is excluded.

  • Page 24: Eqipment Characteristics / Assembly

    The remaining units and float switches are connected directly to the control unit (see pin assignment on the previous page). ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 24 von 56...

  • Page 25: Cycle Process

    ) after the preset max. pumping time. In this case, an alarm is emitted (CW-timeout). The clear water removal can be extended by the CW follow-up time. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 25 von 56...
  • Page 26 This takes place in the middle of the settling phase or with each feeding phase (independent of the position of the float switch [SW3]). ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 26 von 56...

  • Page 27: Commissioning

    CLASSIC), the float switch test can only be performed by dipping or pulling the ® AQUAmax out of the water-filled tank. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 27 von 56...

  • Page 28: Display Information / Main Menu / Logbook

    Use the arrow keys ↑↓ to scroll to the next following or prior entry. Once the memory is full, the oldest entry is overwritten. Parameter details ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 28 von 56...

  • Page 29: Settings

    Changing of the default settings is possible in “service mode” only. There you will also find a description of each parameter. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 29 von 56...
  • Page 30 6 different sounds of the audible alarm signal. Alarm 6 = noiseless. Should only be selected if another alarm is present (flashing light or GSM transmission). ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 30 von 56...

  • Page 31: Service Mode

    Central specification of the desired number of cleaning cycles per day. From this, the maximum cycle time results (see following line). ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 31 von 56...
  • Page 32 150 l/PT/d and a cycle duration of 8h with 3 feedings per cycle. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 32 von 56...
  • Page 33 (aerator ON mixer OFF, aerator mixer ON). nitri aer. ON/OFF Setting parameter for the intermittent aeration during nitrification. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 33 von 56...
  • Page 34 Note: Test run during settling phase may have the consequence that with next clear water evacuation activated sludge is pumped out. Serial number (SID) ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 34 von 56...
  • Page 35 In activated winter mode, the aeration times are reduced by 20% in the months of December, January and February. Factory settings All parameters are reset to standard factory settings (see appendix). ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 35 von 56...

  • Page 36: Manual Mode / Info / Date, Time

    (SID). Date / time Input / modification of date and time. Important for correct logbook entries! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 36 von 56...

  • Page 37: Language / Error Reset

    Please inform your maintenance company immediately after an error message occurs. This will take care about all necessary measures. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 37 von 56...

  • Page 38: List Of Pre-Programmed Parameters / Current Limits

    (=compressor) must be changed manually! The parameters for 60 and 75 P.E. are only valid for the GZB variants and must be entered completely manually! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 38 von 56...

  • Page 39: Possible Error Messages

    Adjust the current limits. The corresponding unit is defective. Call service Air bubble in the pump (C1, C2, SL). Call service ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 39 von 56...
  • Page 40 Eliminate the cause for high sewage / seal inflow. the leakage of infiltration water. Incorrect value for the max. pumping time. Change the setting. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 40 von 56...
  • Page 41 Pre-fuse 1 A of the power device is defective. (one spare fuse inside the cover of the connection box). ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 41 von 56...

  • Page 42: Technical Data

    Battery recharge.: 2 x AA Mignon NiMH, 1.2 V, 2100 mAh, charge time approx. 20h Real-time clock: Battery-buffered via 3V lithium battery Internal signal generator 4kHz with max. 80dB in 10cm distance ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 42 von 56...

  • Page 43: Terminal Box

    F4 clearwaterpump 2 (C2) feedpump 1 (F1) F5 F6 feedpump 2 (F2) aerator 1 (A1) F7 F8 aerator 2 (A2) ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 43 von 56...

  • Page 44: Information On Maintenance

    Frequently, the lower water authority demands the transmission of the maintenance report by the operator or the maintenance firm. after each maintenance. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 44 von 56...

  • Page 45: Self-Monitoring By The Operator

    At the completion of desludge the primary settling stage is to be refilled with ® water so that the suction opening of the AQUAmax is completely submerged! ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 45 von 56...

  • Page 46: Information On Disposal

    Collection points Wastes containing oil (oil Poison wastewater Collection points filters, clothes etc.) WC stones Poison wastewater Do not use ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 46 von 56...

  • Page 47: Fault Correction

    • The hydraulic system in the • Call service support. AQUAmax for the interruption of the charging pipeline is impaired. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 47 von 56...
  • Page 48 (check power intake). • The electrical unit • Call service support. concerned is defective. ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 48 von 56...
  • Page 49 AQUA 200 SV Submersible motor pumps ATBLift 1 ATBLift 2 1.25 NOVA 180 SV NOVA 200 SV FEKA 600 ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 49 von 56...

  • Page 50: Operators Logbook

    Operations logbook – self-monitoring by operator Date: Checks: Operating times Aerator [h/min] Feeding pump Clearw.pump Sludge pump [h/min] [h/min] [h/min] [h/min] As operator of the wastewater treatment plant you have the responsibility to the water authority of ensuring smooth operation of the plant.
  • Page 51 Serial No.: ___________________________ Particular events: e.g. power failure, defects, sludge removal... Additional operator’s logbooks can be obtained from your installation partner or under www.atbwater.com...
  • Page 52 Operations logbook – self-monitoring by operator Date: Checks: Operating times Aerator [h/min] Feeding pump Clearw.pump Sludge pump [h/min] [h/min] [h/min] [h/min] As operator of the wastewater treatment plant you have the responsibility to the water authority of ensuring smooth operation of the plant.
  • Page 53 Serial No.: ___________________________ Particular events: e.g. power failure, defects, sludge removal... Additional operator’s logbooks can be obtained from your installation partner or under www.atbwater.com...
  • Page 56 ® Manual AQUAmax PROFESSIONAL G / Art.-Nr.: 9060 XXXX / Stand: 08.01.2019...

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