Xerox Phaser 3635MFP Service Manual page 43

3550 Checkout
Refer to Wiring Diagram 2 and Wiring Diagram 17
1. Open the rear cover assembly, PL 8.20 Item
Item 18, then remove all jammed paper.
2. Check the paper path for damage or obstructions.
3. Enter dC330 Component Control code 04-100 to run the main BLDC motor.
4. Check the wiring between the main BLDC motor and CN38 on the
5. While the main BLDC motor runs, stack the code 08-850 to energize the registration
clutch (CL08-850), PL 8.25 Item 21. Check that the registration roll,
not rotate. Install new components as necessary,
6. Check the wiring between the registration roll clutch and CN35 on the
necessary install a new registration roll clutch,
7. Check for paper jams at the registration rollers. If necessary release pressure on the feed
roll springs PL 8.25 Item 7 and the registration idler roll
screws securing the idler roll securing brackets by 1/4 of a turn,
8. Check that the registration sensor actuator,
aged.
9. Enter dC330 Component Control code 08-500. Check the registration sensor (Q08-500).
If necessary, install a new HVPS, PL 1.10 Item
NOTE: The registration sensor is mounted on the HVPS.
10. Enter dC330 Component Control code 04-300 to run the duplex motor (MOT04-300),
10.20 Item 1. Check that the duplex drive gear,
11. Check the wiring between the duplex motor and CN6 on the
sary, install a new duplex motor, PL 10.20 Item
12. Manually rotate the duplex drive belt,
PL 10.23 Item 13 and PL 10.23 Item 14
13. Install new components as necessary:
• Duplex assembly, PL 10.23 Item
• Bypass feed assembly, PL 7.10 Item
• Connection PWB, PL 3.10 Item
Phaser 3635MFP/WorkCentre 3550
(3550). Perform the following:
11. Remove the duplex assembly,
Main PWB.
PL 8.25 Item 3
PL 8.25.
Step Main
PL 8.25 Item 21.
PL 8.25 Item 17. Loosen the
PL 8.25 Item 8.
PL 8.25 Item 14 moves freely and is not dam-
3.
PL 10.20 Item 12 rotates.
Connection PWB. If neces-
1.
PL 10.23 Item 12. Check that the duplex drive rolls,
are clean and rotate freely.
18.
29.
17.
08-700 Out Bin Full RAP
08-700 The machine has detected that the exit tray is full.
PL 10.23
Procedure
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
does
Go to the relevant procedure:
• 3635 Checkout
PWB. If
• 3550 Checkout
3635 Checkout
Refer to Wiring Diagram 3 (3635)
1. Remove all documents from the exit tray. Check that the out bin full sensor actuator,
10.30 Item 4 moves freely and is not damaged. If necessary, install a new out bin full sen-
sor actuator, PL 10.30 Item
2. Enter dC330 Component Control
PL 10.30 Item 2.
3. Check the wiring between the out bin full sensor and CN2 on the
install a new out bin full sensor,
PL 4. Enter dC330 Component Control
PL 10.20 Item 4, runs and drives the exit roll,
5. Check the wiring between the exit motor and CN2 on the
install a new exit motor,
6. If necessary install a new exit cover assembly,
3550 Checkout
Refer to Wiring Diagram 12 (3550)
1. Remove all documents from the exit tray. Check that the out bin full sensor actuator,
10.30 Item 4 moves freely and is not damaged. If necessary, install a new out bin full sen-
sor actuator, PL 10.30 Item
2. Enter dC330 Component Control
PL 10.30 Item 2.
3. Check the wiring between the out bin full sensor and CN14 on the
sary, install a new out bin full sensor,
4. Enter dC330 Component Control
PL 10.20 Item 4, runs and drives the exit roll,
5. Check the wiring between the exit motor and CN5 on the
install a new exit motor,
6. If necessary install a new exit cover assembly,
April 2010
2-31
WARNING
and Wiring Diagram 9 (3635). Perform the following:
4.
code 08-720. Check the out bin full sensor (Q08-720),
Main
PL 10.30 Item 2.
code 04-200. Check that the exit motor (MOT04-200),
PL 10.25 Item 22.
Connection
PL 10.20 Item 4.
PL 10.30 Item 12.
and Wiring Diagram 17 (3550). Perform the following:
4.
code 08-720. Check the out bin full sensor (Q08-720),
PL 10.30 Item 2.
code 04-200. Check that the exit motor (MOT04-200),
PL 10.25 Item 22.
Connection
PL 10.20 Item 4.
PL 10.30 Item 12.
PL
PWB. If necessary,
PWB. If necessary,
PL
Main PWB. If neces-
PWB. If necessary,
Status Indicator RAPs
08-610, 08-700