RHINO 00781400C Operator's Manual

Rotary mower
Table of Contents
  • Español

    • Introducción
    • Reconocimiento
    • Alertas de Seguridad
    • Palabras para el Usuario/Operador
    • Cortadora de Césped Industrial/Para Agricultura
    • Cumplimiento del Programa de Seguridad
    • Preparación para una Operación Segura
    • Arranque con Seguridad
    • Operación con Seguridad
    • Apagado con Seguridad
    • Estacionamiento Seguro
    • Realización de Mantenimiento con Seguridad
    • Palabras Fi Nales para el Usuario
    • Introduction Section

      • Equipment Specifications
      • Operating Noise Level/Sound Pressure
      • Warranty Information
      • Key Operation Points
      • Rhino Limited Warranty
    • Assembly Section

      • Dealer Setup Instructions
      • Shield Assembly
      • TAIL WHEEL INSTALLATION (Standard or Quick Hitch)
      • A-FRAME INSTALLATION (Standard Hitch)
      • A-FRAME INSTALLATION (Quick Hitch)
      • SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION
      • Front and Rear Deflectors (Standard Equipment)
      • Front Rubber Fabric Deflectors
      • Rear Deflector
      • CHAIN GUARDS (Optional Equipment)
      • Front Chain Guards
      • Rear Chain Guard
      • CHECK CHAINS (Extra Equipment)
      • Offset Adapter Hitch (Extra Equipment)
    • Operation Section

      • Operation Instructions
      • Operator Requirements
      • Personal Protective Equipment (Ppe)
      • Tractor Requirements
      • ROPS and Seat Belt
      • Tractor Safety Devices
      • Tractor Requirements and Capabilities
      • Tractor Horsepower
      • Point Hitch
      • Front End Weight
      • Power Take off (PTO)
      • Tire Spacing
      • Getting on and off the Tractor
      • Dismounting the Tractor
      • Boarding the Tractor
      • Connecting the Mower to the Tractor
      • Starting the Tractor
      • Connecting Mower-Lift Type
      • Connecting Mower - Lift Type (Quick Hitch)
      • Point Quick Hitch
      • Setting Mower Height- Lift Type - (Standard or Quick Hitch)
      • Setting the Mower
      • Safety Tow Chain
      • Driveline Attachment
      • Setting Deck Pitch
      • Driveline Length Check
      • Pre-Operation Inspection and Service
      • Tractor Pre-Operation Inspection/Service
      • Mower Pre-Operation Inspection/Service
      • Cutting Component Inspection
      • Blade Bolt Inspection
      • Driving the Tractor and Implement
      • Brake and Differential Lock Setting
      • Starting the Tractor
      • Driving the Tractor and Mower
      • Raising the Mower
      • Crossing Ditches and Steep Inclines
      • Operating the Tractor and Implement
      • Bystanders/Passersby Precautions
      • Foreign Debris Hazards
      • Engaging the Power Take off (PTO)
      • PTO RPM and Ground Speed
      • Operating the Mower
      • Right of Way (Highway) Mowing
      • Disconnecting the Mower from the Tractor
      • Shutting down the Implement
      • Transporting the Tractor and Implement
      • Mower Storage
      • Tire and Wheels
      • Transporting on Public Roadways
      • Hauling the Tractor and Implement
      • Troubleshooting Guide
    • Maintenance Section

      • Hazards with Maintenance of Implement
      • Parts Information
      • Lubrication
      • Gearbox Lubrication
      • Comer Gearbox
      • Driveline Lubrication
      • Shear Pin Yoke Lubrication
      • Blade Servicing
      • Blade Sharpening
      • Blade Carrier Inspection
      • Blade Carrier Removal
      • Blade Carrier Installation
      • Blade Removal
      • Blade Bolt Inspection
      • Slip Clutch
      • Storage
      • Proper Torque for Fasteners
      • Seasonal Clutch Maintenance

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Published 02/11
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
®
RHINO
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: parts@servis-rhino.com
OPERATOR'S MANUAL
© 2011 Alamo Group Inc.
172

ROTARY MOWER

Part No. 00781400C
$0.00

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Summary of Contents for RHINO 00781400C

  • Page 1: Rotary Mower

    READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ® RHINO 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com © 2011 Alamo Group Inc. ROTARY MOWER Part No. 00781400C $0.00...
  • Page 2 If you lose or damage this manual a free replacement manual can be obtained from an authorized Rhino dealer or by down loading the manual from the Rhino website www.servis-rhino.com BEFORE YOU START! READ, UNDERSTAND, and FOLLOW the information provided in this manual, the AEM Mower Safety manual and the tractor operator's manual carefully to learn how to operate and service your machine properly.
  • Page 3: Osha Training Requirements

    In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Group Ag. Division will provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual Requester Name:_________________________________Phone:___________________________ Requester Address: ___________________________________________ City:_____________________________________...
  • Page 5 Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable. Dealer should also inform the Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation, and maintenance, to review the Safety Signs on implement (and tractor if possible), and Purchaser’s responsibility to train his/her operators of safe operation procedures.
  • Page 7: Table Of Contents

    Table of Contents SAFETY SECTION ... 1-1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES ... 1-2 OPERATOR SAFETY ... 1-3 CONNECTION OR DISCONNECTING IMPLEMENT SAFETY ... 1-4 CRUSHING HAZARDS ... 1-5 THROWN OBJECT HAZARDS ... 1-6 RUN OVER HAZARDS ... 1-8 PTO ENTANGLEMENT HAZARDS ... 1-9 MOWER BLADE CONTACT HAZARDS ...
  • Page 8 Front End Weight ... 4-5 Power Take Off (PTO) ... 4-6 Tire Spacing ... 4-6 GETTING ON AND OFF THE TRACTOR ... 4-7 Boarding the Tractor ... 4-7 Dismounting the Tractor ... 4-7 STARTING THE TRACTOR ... 4-8 CONNECTING THE MOWER TO THE TRACTOR ... 4-8 Connecting Mower-Lift Type ...
  • Page 9 BLADE CARRIER INSTALLATION ... 5-10 BLADE REMOVAL ... 5-10 Blade Bolt Inspection ... 5-11 SLIP CLUTCH ... 5-12 STORAGE ... 5-13 PROPER TORQUE FOR FASTENERS ... 5-13...
  • Page 11: Safety Section

    SAFETY SECTION Safety Section 1-1...
  • Page 12: General Safety Instructions And Practices

    GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 13: Operator Safety

    OPERATOR SAFETY TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: • READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment •...
  • Page 14: Connection Or Disconnecting Implement Safety

    CONNECTION OR DISCONNECTING IMPLEMENT SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR IMPLEMENT: WHEN BACKING tractor to implement hitch: • DO NOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch: • STOP TRACTOR ENGINE, place transmission into park, engage parking brake and remove key.
  • Page 15: Crushing Hazards

    CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS lock in up position. •...
  • Page 16: Thrown Object Hazards

    THROWN OBJECT HAZARDS ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS. TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS: • KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: •...
  • Page 17: Mower Operation

    THROWN OBJECTS HAZARDS (CONTINUED) MOWER OPERATION: • DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material. • USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area. • Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab.
  • Page 18: Run Over Hazards

    RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS locked in UP position. • ONLY start tractor while seated in tractor seat. •...
  • Page 19: Pto Entanglement Hazards

    PTO ENTANGLEMENT HAZARDS KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DEATH: hands, feet and body AWAY from rotating blades, drivelines and parts until all moving STAY AWAY KEEP elements have stopped. • STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. •...
  • Page 20: Mower Blade Contact Hazards

    MOWER BLADE CONTACT HAZARDS KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: • STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving elements have stopped. •...
  • Page 21: High Pressure Oilleak Hazards

    HIGH PRESSURE OILLEAK HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: • DO NOT OPERATE equipment with oil or fuel leaks. • KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure.
  • Page 22: Electrical & Fire Hazards

    ELECTRICAL & FIRE HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES: • INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables and Utility, Municipal, or other type structure. •...
  • Page 23: Transporting Hazards

    TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT: • KEEP transport speed BELOW 20 mph to maintain control of equipment. • REDUCE SPEED on inclines, on turns and in poor towing conditions. • DO NOT TOW with trucks or other vehicles •...
  • Page 24: Hazards With Maintenance Of Implement

    HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor.
  • Page 25: Parts Information

    PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard.
  • Page 26: Decal Location

    SAFETY Decal Location NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use or reconditioning. Rhino cares about the safety of its customers, operators and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 27: Serial Plate

    D137 D395 00760657 D302 00771283 00787406 00781324 2738332 00756004 00756005 03200347 00776031 00781400C 10058000 00024100 02959924 D454 D614 D590 * Furnished by Tractor Manufacturer ** Furnished by Driveline Manufacturer Decal Sheets Liability Sheet - 00781352 Logo Sheet - 00781319 172 02/11 ©...
  • Page 28: Decal Description

    SAFETY Decal Description 172 02/11 Safety Section 1-18 © 2011 Alamo Group Inc.
  • Page 29 SAFETY 172 02/11 Safety Section 1-19 © 2011 Alamo Group Inc.
  • Page 30 SAFETY 172 02/11 Safety Section 1-20 © 2011 Alamo Group Inc.
  • Page 31 SAFETY 172 02/11 Safety Section 1-21 © 2011 Alamo Group Inc.
  • Page 32 SAFETY 172 02/11 Safety Section 1-22 © 2011 Alamo Group Inc.
  • Page 33 SAFETY 172 02/11 Safety Section 1-23 © 2011 Alamo Group Inc.
  • Page 34: Federal Laws And Regulations

    This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 36 We wish to acknowledge the contributions of the members of AEM’s Industrial/Agricultural Mower Manufacturers Council Copyright, 2010, by the Association of Equipment Manufacturers. All rights reserved. This work may not be reproduced or disseminated in whole or in part by any means This safety manual is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine...
  • Page 37: Safety Alerts

    Symbol This Safety Alert Symbol means: “ATTENTION! STAY ALERT! YOUR SAFETY IS INVOLVED!” The Safety Alert Symbol identifi es important safety messages on equipment, safety signs, in manuals or elsewhere. When you see this symbol, be alert to the possibility of death or personal injury. Follow instructions in the safety message.
  • Page 38: The Industrial/Agricultural Mower

    The Industrial/Agricultural Mower Industrial/Agricultural Mower Types Mowers are used for pasture clipping, crop residue shredding, heavy brush cutting, waterways, right-of- ways, roadside or highway mowing. Also, these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries. Folding Wing Rotary The Industrial/Agricultural Mower Agricultural Disc Mower Types...
  • Page 39: Follow A Safety Program

    Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat —...
  • Page 40 Follow A Safety Program Avoid Injury From Raised Equipment Avoid possible crushing injury from falling mower or other raised equipment. Avoid Crushing – Securely Support Before working near or under raised mower or equipment parts: — Securely support or block up raised mower or equipment parts according to the operator’s manual.
  • Page 41 Follow A Safety Program Be Alert! Know where to get assistance. Know how to use a fi rst aid kit and fi re extinguisher/fi re suppression system. Be Aware! Take advantage of training programs offered. Be Careful! Human error is caused by many factors: carelessness, fatigue, overload, preoccupation, unfamiliarity of operator with the machine, drugs, and alcohol to name a few.
  • Page 42 Follow A Safety Program Some Rules You Must Work By (continued) — Only qualifi ed and authorized individuals may operate this equipment. — Never allow children to play on, ride on or operate the equipment. Children are not qualifi ed to operate this equipment.
  • Page 43: Prepare For Safe Operation

    Prepare For Safe Operation Check The Mower And Tractor Equipment Before beginning your work day inspect the machine and have all systems in good operational condition. WARNING! Prevent possible crushing injury from falling equipment. Hydraulic system or part failure could cause unsupported equipment to fall.
  • Page 44 Prepare For Safe Operation Know The Work Area Before you operate the mower thoroughly inspect the work area. Walk around the area and inspect the surfaces you will travel on when using the mower. Locate and avoid: — Deep mud —...
  • Page 45 Prepare For Safe Operation Tractor And Mower Controls Safety Test Start the tractor following the specifi c procedures in the manufacturer’s operator’s manual. These procedures normally include: — Fasten and adjust seat belt on your ROPS-equipped tractor. — Check parking brake for engagement. —...
  • Page 46 Prepare For Safe Operation Hitching Mower To Tractor Three-point hitch-mounted mowers: — Refer to mower and tractor manufacturers’ manuals. — Place tractor’s hydraulic power lift (rockshaft) selector lever in down position to avoid unexpected movement. — Explain the hitching procedures to those operators who cannot read.
  • Page 47: Start Safely

    Make The Right Start Mow only in daylight or good artifi cial light conditions. Avoid serious injury or death from mower-thrown objects or blade contact: — Keep chain shields, fl exible or solid defl ector shields or discharge chutes in place and in good repair. —...
  • Page 48 Mower-Thrown Objects (continued) Disc Mowers — When using a disc mower it is important to know the area to be mowed. If the operator has mowed the fi eld before and is familiar with all obstacles that may be present, it is suffi cient to watch ahead of the mower path for any additional objects that may have entered the fi eld.
  • Page 49 Under Mount Mower Safety Practices When mowing with an under mount mower: — Keep removable discharge chute in place and over discharge opening. — Never stand on a mower housing when the tractor engine is operating. — Distribute grass clippings with discharge chute facing mowed area.
  • Page 50 Wing And Side Mount Mowers Safety Practices Raised wing positions reduce shielding protection and increases the thrown object and blade contact hazard risks. Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations: —...
  • Page 51 Uneven Terrain Mowing Safety Practices (continued) — Use extreme care to maintain control over the equipment when operating in these conditions. — Increase tractor stability by adding wheel weights, ballast and increasing wheel spacing to maximum. Refer to operator’s manual for recommendations. —...
  • Page 52: Park Safely

    Parking Safety Practices — Use designated or out-of-traffi c areas. — Use fi rm level ground locations. — Set parking brake. — Lower raised equipment to ground. Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor.
  • Page 53: Perform Maintenance Safely

    Dismounting Properly — Never dismount from moving equipment. — Never jump from any machines. — Dismount carefully. — Check for slippery steps. — Keep feet and hands away from controls. — Use handholds and steps during dismount. — Face machine and use three-point contact (2 hands and 1 foot or 2 feet and 1 hand).
  • Page 54 Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat — Safety shoes —...
  • Page 55 Perform Maintenance Safely Prepare The Machine Stored energy sources (electrical, mechanical, hydraulic, pneumatic, chemical, thermal, etc.) must be controlled or reduced to a practical minimum before performing any maintenance, repair or service procedures. Safety practices to prevent potential injuries from energy-releasing sources: —...
  • Page 56 Perform Maintenance Safely Perform Maintenance Safely Use Proper Ventilation If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, make sure you open the doors and get outside air into the area.
  • Page 57 Perform Maintenance Safely Hydraulic System Hazards The hydraulic system is under pressure whenever the engine is operating and may hold pressure even after the engine is shut off. Cycle all hydraulic controls including the auxiliary hydraulic control after the engine is shut down.
  • Page 58 Perform Maintenance Safely Avoid Explosion WARNING! Avoid possible serious injury from explosion. Lead-acid batteries produce extremely explosive gases especially when being charged. Keep arcs, sparks, fl ames and lighted tobacco away. — Do not smoke near batteries. — Keep arcs, sparks and open fl ames away from batteries.
  • Page 59 Perform Maintenance Safely Tire And Wheel Maintenance (continued) WARNING! The types of wheels and tires usually found on this equipment require special care when servicing to prevent death or serious injury. Do not infl ate the tires above the recommended pressure.
  • Page 60: Final Word To The User

    Perform Maintenance Safely Mower Blade Maintenance (continued) — How are mower blades made? Mower blades are made of high strength alloy spring steel. They are hot-forged and shaped to meet the manufacturer’s individual specifi cations, then heat treated and tempered to a high strength, ductile state to reduce the possibility of breaking while mowing.
  • Page 62: Reconocimiento

    Contenido Reconocimiento Deseamos reconocer las contribuciones de los miembros del Consejo de Fabricantes de Cortadoras de Césped Industriales/para Agricultura para la preparación de este Manual de seguridad. Copyright, 2010, por la Asociación de Fabricantes de Equipos (Association of Equipment Manufacturers). Todos los derechos reservados. Queda prohibida la reproducción o difusión parcial o total de este trabajo por cualquier medio sin consentimiento previo por escrito de la Asociación de Fabricantes de Equipos.
  • Page 63: Alertas De Seguridad

    Alertas de seguridad Símbolo Este símbolo de alerta de seguridad signifi ca: “¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU SEGURIDAD ESTÁ EN RIESGO!” El símbolo de alerta de seguridad identifi ca mensajes de seguridad importantes sobre el equipo, sobre letreros de seguridad, en manuales u otros lugares. Cuando vea este símbolo, manténgase alerta ante la posibilidad de muerte o lesiones personales.
  • Page 64: Cortadora De Césped Industrial/Para Agricultura

    Cortadora de césped industrial/para agricultura Tipos de cortadora de césped industrial/para agricultura Las cortadoras de césped se usan para recortar pasturas, desmenuzar residuos de cultivos, cortar arbustos, realizar desbroce pesado, cortar la hierba en vías de agua, derechos de paso, costados de caminos o autopistas. Además, estas cortadoras se usan para cortar la hierba y otras plantas en zonas públicas como parques y cementerios.
  • Page 65: Cumplimiento Del Programa De Seguridad

    Cumplimiento del programa de seguridad Protéjase a sí mismo Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
  • Page 66 Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Evite posibles lesiones de aplastamiento por caídas de la cortadora u otros equipos elevados. Evite ser aplastado – con seguridad la Antes de trabajar cerca o debajo de partes levadas de la cortadora o de los equipos: —...
  • Page 67 Cumplimiento del programa de seguridad ¡Manténgase alerta! Sepa dónde obtener asistencia. Sepa cómo usar un equipo de primeros auxilios y un extintor de incendios/ sistema de supresión de fuego. ¡Manténgase informado! Aproveche los programas de capacitación que se ofrecen. ¡Tenga cuidado! El error humano es causado por muchos factores: descuido, fatiga, sobrecarga, preocupación, desconocimiento de la máquina por parte del operador, fármacos y alcohol,...
  • Page 68 Cumplimiento del programa de seguridad Algunas reglas que debe cumplir al trabajar (continuación) — Únicamente personas cualifi cadas y autorizadas pueden manejar estos equipos. — Nunca permita que los niños jueguen en los equipos, viajen en ellos o los hagan funcionar. Los niños no están cualifi cados para manejar estos equipos.
  • Page 69: Preparación Para Una Operación Segura

    Preparación para una operación segura Revise los equipos de la cortadora de césped y el tractor Antes de comenzar la jornada de trabajo, inspeccione la máquina y asegúrese de que todos los sistemas estén en buenas condiciones operacionales. ¡ADVERTENCIA! Evite posibles lesiones por aplastamiento producidas por equipos que caen.
  • Page 70 Preparación para una operación segura Familiarícese con la zona de trabajo Antes de hacer funcionar la cortadora de césped, inspeccione cuidadosamente la zona de trabajo. Recorra a pie alrededor de la zona e inspeccione las superfi cies sobre las cuales se desplazará cuando utilice la cortadora. alrededor del lugar Localice y evite: —...
  • Page 71 Preparación para una operación segura Prueba de seguridad de los controles del tractor y de la cortadora de césped Arranque el tractor siguiendo los procedimientos específi cos del manual del operador del fabricante. Estos procedimientos normalmente incluyen: — Colóquese y ajústese el cinturón de seguridad en el tractor equipado con ROPS.
  • Page 72 Preparación para una operación segura Enganche de la cortadora de césped al tractor Cortadoras montadas en enganche de tres puntos: — Consulte los manuales de los fabricantes de la cortadora y del tractor. — Coloque la palanca selectora de elevación de potencia hidráulica del tractor en la posición descendida para evitar movimientos imprevistos.
  • Page 73: Arranque Con Seguridad

    Arranque con seguridad Cómo realizar un arranque correcto Corte la hierba únicamente con luz diurna o en condiciones de buena luz artifi cial. Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas: —...
  • Page 74 Operación con seguridad Objetos arrojados por la cortadora de césped (continuación) Cortadoras de disco — Cuando se usa una cortadora de disco, es importante conocer la zona donde se va a cortar. Si el operador ha realizado cortes en el terreno antes y está...
  • Page 75 Operación con seguridad Prácticas de seguridad para la cortadora de césped de montaje inferior Cuando se traslada con una cortadora de césped de montaje inferior: — Mantenga la rampa de descarga extraíble en su lugar y por encima de la abertura de descarga. —...
  • Page 76 Operación con seguridad Prácticas de seguridad para cortadoras de césped con laterales y montaje lateral Las posiciones elevadas de los laterales reducen la protección de los escudos y aumentan los riesgos de objetos arrojados y contacto con las hojas. Evite la posibilidad de lesiones graves o muerte por objetos arrojados o contacto con las hojas causados por la elevación y el descenso de los laterales durante las operaciones de corte:...
  • Page 77 Operación con seguridad Prácticas de seguridad para trabajos de corte en terrenos desparejos (continuación) — Use extremo cuidado para mantener el control de los equipos cuando trabaja en estas condiciones. — Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al máximo la separación entre las ruedas.
  • Page 78: Estacionamiento Seguro

    Estacionamiento seguro Prácticas de seguridad para el estacionamiento — Use las zonas designadas o alejadas del tránsito. — Use lugares con suelo fi rme y nivelado. — Aplique el freno de estacionamiento. — Descienda el equipo de la cortadora de césped hasta el suelo.
  • Page 79: Realización De Mantenimiento Con Seguridad

    Apagado con seguridad Descenso correcto — Nunca descienda de equipos en movimiento. — Nunca baje de una máquina saltando. — Descienda con cuidado. — Verifi que que no haya peldaños resbaladizos. — Mantenga los pies y las manos lejos de los controles. —...
  • Page 80 Realización de mantenimiento con seguridad Preparación personal Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
  • Page 81 Realización de mantenimiento con seguridad Preparación de la máquina Deben controlarse o reducirse las fuentes de energía almacenada (eléctricas, mecánicas, hidráulicas, neumáticas, químicas, térmicas, etc.) al mínimo practicable antes de realizar cualquier procedimiento de mantenimiento, reparación o servicio. Prácticas de seguridad para prevenir posibles lesiones por fuentes que liberan energía: —...
  • Page 82 Realización de mantenimiento con seguridad Use ventilación adecuada Si es necesario hacer funcionar un motor en una zona cerrada, elimine del área las emanaciones de escape con una extensión del caño de escape. Si no tiene esa extensión, asegúrese de abrir las puertas y dejar entrar aire del exterior.
  • Page 83 Realización de mantenimiento con seguridad Riesgos del sistema hidráulico El sistema hidráulico se encuentra bajo presión siempre que el motor está funcionando; puede conservar presión incluso después de apagar el motor. Haga funcionar todos los controles hidráulicos incluyendo el control hidráulico auxiliar después de que el motor esté...
  • Page 84 Realización de mantenimiento con seguridad Evite explosiones ¡ADVERTENCIA! Evite posibles lesiones graves por explosiones. Las baterías de plomo-ácido producen gases sumamente explosivos, especialmente durante la carga. Mantenga alejados los arcos, las chispas, las llamas y el tabaco encendido. — No fume cerca de las baterías. —...
  • Page 85 Realización de mantenimiento con seguridad Mantenimiento de neumáticos y ruedas (continuación) ¡ADVERTENCIA! Los tipos de ruedas y neumáticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte. No infl e los neumáticos por encima de la presión recomendada.
  • Page 86: Palabras Fi Nales Para El Usuario

    Realización de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora (continuación) — ¿Cómo están hechas las hojas de la cortadora de césped? Están hechas acero para resortes de aleación de alta resistencia. Se forjan en caliente y se les da forma para cumplir con las especifi caciones individuales del fabricante;...
  • Page 87: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1...
  • Page 88 We are pleased to have as a Rhino customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operation condition.
  • Page 89: Equipment Specifications

    The Rhino 172 Rotary Mower is designed for medium duty applications such as weed, grass, corn stalks and light brush to 1-1/2” diameter. These mowers are single spindle with two free-swinging blades. Free swinging blades reduce the shock of impact when a stationary object is hit. Additional protection is provided by a slip clutch on the gearbox input shaft.
  • Page 90: Operating Noise Level/Sound Pressure

    • Cutting performance and distribution are best when cutter is level from side to side and front to rear. • In extra heavy material, rear chains will allow better discharge and better distribution than solid rear bands. • Never operate the Mower below full PTO speed of 540 or 1000 rpm. •...
  • Page 91: Rhino Limited Warranty

    Rhino Implement Model________________________________ Serial Number________________________ Date Purchased______________________________________ Dealer_______________________________ ATTENTION: READ YOUR OPERATOR'S MANUAL 172 02/11 © 2011 Alamo Group Inc. INTRODUCTION RHINO ® 1020 S Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com Introduction Section 2-5...
  • Page 93: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1...
  • Page 94: Dealer Setup Instructions

    ASSEMBLY DEALER SETUP INSTRUCTIONS The mower as received from the factory is partially assembled and requires minimum time to complete assembly and is ready for sale. The mower is shipped vertically with shipping brackets. These shipping brackets are intended for use in transporting the mower from the factory to dealer.
  • Page 95: Shield Assembly

    ASSEMBLY SHIELD ASSEMBLY Before installing gearbox shields, check lubricant level in gearbox. Refer to Maintenance Section - Gearbox. Install the shield bracket assembly to the gearbox using 4 bolts and washers. Secured hinged shield to top of bracket with washer and nut. Closed Hinged Shield (Old) Opened Hinged Shield (Old) Cone Shaped Shield (New)
  • Page 96: Tail Wheel Installation (Standard Or Quick Hitch)

    A-FRAME INSTALLATION (Standard Hitch) 1. Attach the A-Frame Bars (5) to the right and left Hitch Lugs (1 & 2) with two 5/8” x 2” bolts (20), 5/8” locknuts (21). 2. Attach the Lift Strap Bars (6) to the Mainframe with two 1/2”-13 x 1-1/2” bolts (16), and locknuts (13). 3.
  • Page 97: A-Frame Installation (Quick Hitch)

    A-FRAME INSTALLATION (Quick Hitch) 1. Attach the A-Frame Bars (10) to the right and left Hitch Lugs (1 & 2) with two 5/8” x 2” bolts (30), 5/8” washers (23), bushing (6) and 5/8” locknuts (24). 2. Attach the Lift Strap Bars (9) to the Mainframe with two 1/2”-13 x 1-1/4” bolts (32), 1/2” flatwasher (19), bushing (5) and 1/2”-13NC locknut (18).
  • Page 98: Shear Bolt Or Slip Clutch Driveline Installation

    ASSEMBLY SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION Attach rear driveline of U-Joint to input shaft on gearbox, install snap ring in groove on input shaft. NOTE: Check that Snap Ring is properly seated in groove. This snap ring retains driveline when shear bolt shears.
  • Page 99: Front And Rear Deflectors (Standard Equipment)

    Front and Rear Deflectors (Standard Equipment) Front and Rear rubber-fabric Deflectors are Standard Equipment and Front and Rear Chain Guards are optional . One type of guard must be installed (and maintained in good repair) except for agricultural purposes only in areas where persons, vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower's reasonable performance of its assigned agricultural task.
  • Page 100: Chain Guards (Optional Equipment)

    CHAIN GUARDS (Optional Equipment) CHAIN GUARDS: Front and Rear Chain Guards (Optional Equipment) are recommended for higher than normal usage (100 hours or more per year) and will provide protection from thrown objects with careful operation. Chain Guards must be maintained in good repair by replacing missing or worn sections or by being replaced when seriously worn or damaged.
  • Page 101: Check Chains (Extra Equipment)

    ASSEMBLY CHECK CHAINS (Extra Equipment) Check chains are available for attachment to front of cutter as an accessory. Check chains are used to control cut height and especially allows cutter to always be lowered to the same preset cut height. Drill a 11/16”...
  • Page 102: Offset Adapter Hitch (Extra Equipment)

    OFFSET ADAPTER HITCH (EXTRA EQUIPMENT) Fasten the Offset Adapter Tube to the three-Point Lift Lugs using the hitch Pin Holes. Fasten the Adjustable Leg to the right Lug to offset the Mower to the right. Fasten the Adjustable Leg to the left Lug to offset the Mower to the Left.
  • Page 103: Operation Section

    OPERATION SECTION Operation Section 4-1...
  • Page 104: Operation Instructions

    RHINO 172 ROTARY MOWER OPERATION INSTRUCTIONS Rhino 172 rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 1-1/2” diameter in areas such as pastures, industrial areas, and roadsides.
  • Page 105: Operator Requirements

    1. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
  • Page 106: Tractor Requirements

    2. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.
  • Page 107: Tractor Horsepower

    2.3 Tractor Horsepower The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the 172 mower requires a tractor with at least 35 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
  • Page 108: Power Take Off (Pto)

    2.6 Power Take Off (PTO) This mower is designed to operate at a PTO speed of 540. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft.
  • Page 109: Getting On And Off The Tractor

    3. GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation.
  • Page 110: Connecting The Mower To The Tractor

    4. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
  • Page 111: Connecting Mower-Lift Type

    Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. 5.1 Connecting Mower-Lift Type 1. Make sure the tractor is equipped with the correct PTO shaft.
  • Page 112: Connecting Mower - Lift Type (Quick Hitch)

    5.2 3-Point Quick Hitch Our 3-Point Quick Hitch is designed to connect to a Quick-Attach Coupler making dismounting your mower easier. The 3-Point Quick Hitch is also designed to connect the cutter to a tractor’s three-point linkage without the use of a Quick-Attach Coupler.
  • Page 113: Setting Mower Height- Lift Type - (Standard Or Quick Hitch)

    5.4 Safety Tow Chain If the mower is towed on a public roadway, a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower. This will help control the implement in the event the tongue becomes disconnected from the drawbar.
  • Page 114 5. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.
  • Page 115: Driveline Attachment

    OPERATION 6.2 Setting Deck Pitch Lower Horse Power - Better Fuel Efficiency To increase fuel efficiency and lower horsepower requirements for mower operation, the mower should be operated with the deck approximately 3/ 4" LOWER IN THE FRONT THAN THE REAR. Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor.
  • Page 116: Driveline Length Check

    When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached.
  • Page 117: Pre-Operation Inspection And Service

    Shorten the driveline profiles as follows: • Remove the driveline from the tractor. • Raise and lower the mower to find the position with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position.
  • Page 118 OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
  • Page 119: Tractor Pre-Operation Inspection/Service

    8.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service performed according manufacturers recommendations. are some of the items that require daily service and inspection: • Tire condition/air pressure • Wheel lug bolts •...
  • Page 120 • Perform scheduled lubrication as detailed in the maintenance section. • Ensure all decals are in place and legible. • Ensure the driveline is securely attached to tractor. Make sure the driveline yoke locking collar is securely seated in the grooves of the PTO shaft by pushing and pulling the yoke several times.
  • Page 121 • Lift Type-Ensure the tailwheel beam position support bolts are properly installed and tightened. • Inspect all bolts and screws and tighten to the recommended torque. OPS-R-0039_E • Ensure the tractor PTO master shield and the mower slip clutch shield are in place, lowered, and in good condition.
  • Page 122: Cutting Component Inspection

    • Inspect blades and blade bolts for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn and missing blades as complete sets to maintain rotary balance during operation. • Ensure blade pan nut is tightened with the cotter pin inserted and spread.
  • Page 123 Operating the mower with loose blade hardware will damage the blade holder or blades and can result in blade breakage or blade fastener failure. Broken blades or bolts can be thrown out from under the mower for distances up to 300 feet. When the blades are replaced, the fastening hardware must be replaced.
  • Page 124 Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • Become bent or deformed from it’s original shape or • Any cracks are visible, or • Deep gouges in the blade’s surface are present, or •...
  • Page 125: Blade Bolt Inspection

    8.4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has: • Visible cracks or • If the recessed area on blade bolt is worn off or •...
  • Page 126 Tractor PRE-OPERATION Inspection Tractor ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
  • Page 127 Rotary Mower PRE-OPERATION Inspection Mower ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
  • Page 128: Driving The Tractor And Implement

    9. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport.
  • Page 129: Brake And Differential Lock Setting

    9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
  • Page 130: Driving The Tractor And Mower

    9.3 Raising the Mower Using the tractor 3-point hitch control lever, raise the mower off the ground about 6”, or just high enough to clear any ground obstacles. raising the mower, make sure all connection points are securely attached and at least 1” clearance is maintained between the driveline and the deck.
  • Page 131: Crossing Ditches And Steep Inclines

    9.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length).
  • Page 132: Operating The Tractor And Implement

    Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the possibility of over-collapse of the driveline and resulting damage. If the gradient is so steep that such an approach increases the possibility of a tractor roll-over, select an alternate crossing path.
  • Page 133: Bystanders/Passersby Precautions

    Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.
  • Page 134: Engaging The Power Take Off (Pto)

    Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;...
  • Page 135: Pto Rpm And Ground Speed

    10.4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed.
  • Page 136 Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower.
  • Page 137 Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.
  • Page 138: Right Of Way (Highway) Mowing

    10.6 Right of Way (Highway) Mowing • USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks, greenbelt mowing, or all other mowing where human dwellings, vehicles, or livestock could be within 300 feet of the mower. • No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury: 1.
  • Page 139: Disconnecting The Mower From The Tractor

    10.7 Shutting Down the Implement To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time. Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation.
  • Page 140 Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. To disconnect the mower, first extend the tractor 3- point hitch top link to remove tension on the top link hitch pin.
  • Page 141: Transporting The Tractor And Implement

    12. MOWER STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water.
  • Page 142: Tire And Wheels

    Before transporting the tractor and mower, idle the tractor engine, disengage the PTO and wait for all mower moving parts to come to a complete stop. Once all mower parts are completely stopped, raise the mower to transport height. raising the mower, maintain 1” clearance between the driveline and mower deck.
  • Page 143: Transporting On Public Roadways

    13.2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
  • Page 144: Hauling The Tractor And Implement

    When operating public consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and implement on public roads.
  • Page 145: Troubleshooting Guide

    14. TROUBLESHOOTING GUIDE Problem Possible Cause Uneven Cut Excessive ground speed. Blades worn, dull, or bent. Mower not level side to side. Improper height adjustment. Low tractor tire pressure on one side. Turning too fast. Tractor tires push grass down. Damaged Mower pan.
  • Page 146 Gearbox Noisy Low Lubricant. Rough gears. Worn Bearing. Gearbox Leaking Damaged Oil Seal. Bent Shaft. Oil Seal Race rough. Oil Seal installed wrong. Oil Seal not sealing in the housing. Oil level too high. Gasket damaged. Bolts loose. Sand hole in casting. Streaking Conditions Conditions too wet for cutting.
  • Page 147: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1...
  • Page 148: Hazards With Maintenance Of Implement

    HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor.
  • Page 149: Parts Information

    PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino speci- fications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard.
  • Page 150 MAINTENANCE 172 02/11 Maintenance Section 5-4 © 2011 Alamo Group Inc.
  • Page 151: Gearbox Lubrication

    MAINTENANCE Gearbox Lubrication The gearbox should be full (18 ounces) 0.54 liters and not require additional lubricant unless the box is cracked or a seal is leaking. It is recommended that the 1/8” oil level plug (Figure MntP-R-0009) be removed after every 10 hours of operation. If required, oil should be added until it runs out hole.Check the oil level after operating long enough for warmed oil to flow through the Bearings into the...
  • Page 152: Driveline Lubrication

    DRIVELINE LUBRICATION Grease Fittings are located on the Cross Assembly of each U-Joint and on the telescoping tubes. Grease the U-Joint after each 8 hours of use. Figure MntP-R-0021. Do not force grease through Needle Assemblies. telescoping tubes after every 8 hours use. To grease profile tube, disconnect drive from PTO and pull halves apart.
  • Page 153: Shear Pin Yoke Lubrication

    SHEAR PIN YOKE LUBRICATION Yoke is supplied with a grease fitting to lube between gearbox shaft and yoke. This allows yoke to spin freely on gearbox shaft when pin shears. Failure to lube may cause yoke to gall and spin weld to shaft.
  • Page 154: Blade Sharpening

    Inspect Blades daily for normal wear. If Blades have a notch worn into the leading worn into the leading edge at the lower bend more than 1/2” DEEP (due to running in gravel and/or the ground), REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY. Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death.
  • Page 155: Blade Carrier Inspection

    BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the blade carrier is loosened. Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft. If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar.
  • Page 156: Blade Carrier Installation

    BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft. Position carrier on the gearbox output shaft and install special washer nut. Tighten nut holding blade carrier to minimum 450 ft. pounds, strike the carrier near the hub several times with a heavy hammer to seat the hub.
  • Page 157: Blade Bolt Inspection

    Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has: • Visible cracks or • If the recessed area on blade bolt is worn off or •...
  • Page 158: Slip Clutch

    SLIP CLUTCH If a slip clutch is incorporated in the PTO driveline, it is designed to slip, absorb the shock load, and protect the driveline. This clutch has single disc spring with 6 adjusting nuts. After the first hour of operation, the slip clutch should be checked for overheating. After this first check, the slip clutch should be checked weekly or anytime there is overheating.
  • Page 159: Storage

    SEASONAL CLUTCH MAINTENANCE It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered. Therefore, if the machine sits outside longer than 30 days and is exposed to rain and/or humid air it is important to make sure that the clutch lining plates are not rusted/corroded together.
  • Page 160 MAINTENANCE 172 02/11 Maintenance Section 5-14 © 2011 Alamo Group Inc.
  • Page 161 372-9529 contacto ponerse seguridad seccion 1-18 pagina RHINO partes seguridad. peligro puede auténticas partes Partes RHINO. especificaciones línea componentes rodillos, portadores para seleccionado 1-14 Seguridad Sección (830) Fax: 78155; Seguin, Street favor español completamente referirse porfavor español DISTRIBUIDOR CONTACTE seguridad. economía (SPRM-1 presentar...
  • Page 162 reproductivos. HM01 California estado plomo, componentes reproductivos. daños otros nacimiento agentes emiten contienen vehículo elementos gastado. antideslizantes. caja cubiertas acero, protectores cadena, SEGURIDAD: rígidas. superficies suelde nuevas. cuchillas movimiento. desgaste. filtraciones, sueltos ajustes rotas, DESCRIBEN MANTENIMIENTO componentes fallas vibraciones equipos. componentes químicos.
  • Page 163 TH02 curvas. uniformes, poco irregulares superficies cortadora. vuelco. puede determinar para curvas TERRENO CARRETERAS hora millas PARA IMPLEMENTO TRACTOR central. SEGURIDAD: CADENA cortadora. para clara visión tener para implemento implemento, cabina tractor, operación adecuada para advertencia adecuadas. condiciones funcionamiento segura. forma dirección mantener...
  • Page 164 cortadora, conducción calentamiento excesivo deslizamiento objetos contacto entre cortadora quemadas bastidor vegetación: cortadora servicio reparación subterráneos. municipales. servicios cables todos distancia tipo. otro subterráneos, eléctricos alimentación SERVICIOS: LÍNEAS ELÉCTRICO CONTACTO 1-11 Seguridad Sección combustible. EF02 cambios. líneas alrededor acumulado residuo evitar para DESLIZANTES...
  • Page 165 médico inmediato hidráulico. fluido eyección boquillas HIDRÁULICOS: SISTEMAS VISIBLES. verifique distribuidor sistema. trabajar antes AJUSTADAS ESTADO BUEN combustible. FILTRACIONES PENETRACIÓN PRESIÓN ALTA HIDRÁULICO MB01 cortadora acercarse antes SONIDOS alas cortadora detenido. líneas giratorias, cuchillas CUERPO GRAVES LESIONES EVITAR PARA CORTADORA 1-10 Seguridad Sección...
  • Page 166 trabajo longitud aumento cuchillas fallas objetos, coincide implemento semanal. conducción. línea caer hacer PTO. romper soporte solidificará. deslizará cambios caja operaciones: mantenimiento. reparación tareas faltan. colocados cubiertas conducción IMPLEMENTO: OPERAR PTO. cortadora acercarse antes SONIDOS detenido. líneas giratorias, cuchillas MUERTE: ELEMENTOS OTROS CONDUCCIÓN...
  • Page 167 detengan espere implemento, detenidos. equipos. para SEGURIDAD CINTURONES ATROPELLO TRACTOR CAÍDA Seguridad Sección tractor. bajarse antes RO01 descienda mano, freno coloque estén móviles partes éste implemento. tractor tractor. asiento sentado tractor operar seguridad tractor. asiento vertical. posición trabado (ROPS) ANTIVUELCO SISTEMA MUERTE GRAVES...
  • Page 168 dañadas TO02-X vibración EXCESIVA: transporte. posición cortadora adelante. CUCHILLAS. dañado. está gran arrojados pueden objetos pesados, objetos contacto transporte. fijas. obstrucciones sólidos, objetos CUCHILLAS cuchillas exponer suelo mismo operando cortadoras vegetación. sean elementos Seguridad Sección dobladas CUCHILLAS dañada fuente detectar para tractor.
  • Page 169 como SÓLIDOS OBJETOS CONTACTO OBJETOS riesgo posible ELIMINAR cuchillas antideslizantes zapatas pro- posibilidad reducir Para arrojados. cortadora. donde verde cinturón cortes parques dañados. están éstos faldones bandas, acero, protectores entre cortadora, operar funcionamiento gran plataforma desprendidos área. extraños OBJETOSQUE POSIBILIDAD DETECTAR residuos.
  • Page 170 equipo. alejarse alrededores. EQUIPO: equipo. alejarse debajo cuerpo pies manos, poner elevados. componentes implementos componentes debajo palanca inesperado movimiento aplastamiento. accidentes tractor tracción barra ajustada ajustado. seguridad cinturón equipos. operaciones para SEGURIDAD IMPLEMENTO: APLASTAMIENTO, TRACTOR, Seguridad Sección CH02 operador. lesión gato pesados.
  • Page 171 CD02 tractor. transmisión enredo riesgo implica conducción opera- velocidad duplicación consecuencia tractor: coincide PTO. romper solidificará. deslizará implemento. cambios caja para implemento tractor FUERZA(PTO) sobre libremente operación: lengüeta movimiento controlar llave. saque mano freno TRACTOR APLASTAMIENTO IMPLEMENTO Seguridad Sección conectada directamente línea desprotegidas...
  • Page 172 OS01 fallas conducción línea roturas PROTECTORAS PRENDAS obstrucciones desniveles, pozos, empinadas, altura densidad césped, tipo obstrucciones desniveles, pozos, (100 metros más nítida visibilidad DESCANSE. PAUSA HAGA sentidos. sobre medicación alcohol. drogas equipo. lesión. causar giratorias contraer evitar polvorientas equipo reparar operar guantes Mensajes...
  • Page 173 ruso. alemán, francés, GS01 372- (830) Fax: 78155; Seguin, idiomas, siguientes alguno evitar para común graves lesiones Manual este Seguridad. eficiente más reparación operación accesorios maquinaria, destrucción observarse que, específicos OCASIONAR PODRÍA evitada, OCASIONAR PODRÍA evitada, OCASIONARÁ evitada, seguras. prácticas puede USTED Sólo...
  • Page 174 Seguridad Sección SEGURIDAD SECCIÓN...
  • Page 176 Cortadora Seguridad (entregado Cortadora ADMA Conducción Línea (instalada) seguridad operación) (instalación necesario) (instalado (instalado) tractor (entregado) (colocados) seguridad ajuste) (limitador conducción instalación) SEGURIDAD ajustadas bien montaje altura) (ajuste máx.) giro radio (verificar C.V. elevación operación (verificar centro) nivel (ajustar montaje pre-operación (ajustar) iguales)
  • Page 177 distribuidor:________________ distribuidor:________________ serie:_______________________ solicitante:______________________________Teléfono:_________________ formato – AEM/FEMA formato – AEM/FEMA Cortadoras Video suministrar AEMVideo@alamo-group.com Dirección distribuidor:_________________ compra:______________________Vendedor Número cortadora:___________________ postal:____________________________ Estado:__________________________________ Ciudad:__________________________________ solicitante:_________________________________ Cortadora Operador Cortadora Cortadoras Operador para Cortadoras Operador para para Seguridad dispuesto cortadora electrónico correo 372-9529 (830) 78155 Seguin, Street...
  • Page 178 implicado estará esté, practicas implemento eso, después anualmente pieza código Operador. asistir puede Operador Manual comprender cortadora), VHS. versión solicite 78155, encuentra formulario AEMVideo@alamo- electrónico Group Alamo acerca pregunta alguna comprende nueva. cortadora video, mire video: copia entregado haya importante. aprendizaje advertencia mensajes...
  • Page 179 SIGA (www.servis-rhino.com). copia otra solicitar puede donde manual esta segura operación propietario/operador/distribuidor compra: Fecha eléfono número registre futura, genuinas partes seguridad.
  • Page 180 Parte GIRATORIA CORTADORA/TRITURADORA Inc. Group Alamo ©2011 antes manual este contenidas ENTIENDA, LEA, siempre. unidad esencial parte OPERADOR MANUAL parts@servis-rhino.com 800-446-5158 60936 Ave. Sangamon Operación Seguridad mantener debe Operador Manual Este 02/11 Email: City, Gibson 1020 RHINO ® Publicado...

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