RHINO CY84 Operator's Manual

Rotary mower
Table of Contents

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Published 03/08
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
®
RHINO
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: parts@servis-rhino.com
OPERATOR'S MANUAL
© 2008 Alamo Group Inc.
CY84

ROTARY MOWER

Part NO. 00771528C
$0.00

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Summary of Contents for RHINO CY84

  • Page 1: Rotary Mower

    READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ® RHINO 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com © 2008 Alamo Group Inc. ROTARY MOWER Part NO. 00771528C $0.00...
  • Page 2: Warranty Information

    To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Group Ag. Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual Requester Name Requester Address: City...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 Safety Messages ... 1-2 Decal Location ... 1-12 Decal Description ... 1-16 Federal Laws and Regulations ... 1-23 INTRODUCTION SECTION... 2-1 Attention Owner/Operator ... 2-4 ASSEMBLY SECTION ... 3-1 Optional A-Frame Assembly ... 3-2 Single Tail Wheel Assembly - Lift-Type ...
  • Page 6 Tractor Pre-Operation Inspection/Service... 4-18 Mower Pre-Operation Inspection/Service ... 4-18 Cutting Component Inspection... 4-21 Blade Bolt Inspection ... 4-22 DRIVING THE TRACTOR AND IMPLEMENT ... 4-25 Starting the Tractor ... 4-26 Brake and Differential Lock Setting... 4-26 Raising the Mower ... 4-27 Driving the Tractor and Mower...
  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2008 Alamo Group Inc.
  • Page 8: Safety Messages

    Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. CY84 03/08 © 2008 Alamo Group Inc. SAFETY (SG-2)
  • Page 9 Operate the Tractor controls from the tractor seat only. Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. CY84 03/08 © 2008 Alamo Group Inc. SAFETY...
  • Page 10 NOTE: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. CY84 03/08 © 2008 Alamo Group Inc. SAFETY...
  • Page 11 When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. CY84 03/08 © 2008 Alamo Group Inc. SAFETY...
  • Page 12 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing. CY84 03/08 © 2008 Alamo Group Inc. SAFETY (SG-22)
  • Page 13 Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-7) CY84 03/08 © 2008 Alamo Group Inc. SAFETY All safety devices should be inspected...
  • Page 14 A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. CY84 03/08 © 2008 Alamo Group Inc.
  • Page 15 Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. CY84 03/08 © 2008 Alamo Group Inc. SAFETY (SRM-1)
  • Page 16 (SGM-12) Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) CY84 03/08 © 2008 Alamo Group Inc. SAFETY Place the Implement on the ground or securely (S3PT-9) “Wait a minute...Save a life!”...
  • Page 17 Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. CY84 03/08 © 2008 Alamo Group Inc. SAFETY...
  • Page 18: Decal Location

    (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals Pull-Type Unit CY84 03/08 Safety Section 1-12 © 2008 Alamo Group Inc.
  • Page 19 1000 RPM PTO 540 RPM PTO Notice to Owner Rhino (2 x 7 -3/8) Rhino (4-7/8 x 16-3/4) Rhino (4-3/8 x 16-3/4) CY84 CY84 Serial Plate 5 Year Gearbox Warranty Red Reflectors Canister, Operator’s Manual Operator’s Manual Bolt Flatwasher Locknut...
  • Page 20 SAFETY Lift-Type Unit CY84 03/08 Safety Section 1-14 © 2008 Alamo Group Inc.
  • Page 21 Rotating Driveline Translation Use Repair Shields and Guards Blades/Thrown Objects 540 RPM PTO Slip Clutch Notice to Owner SMV Emblem Rhino (4-3/8 x 16-3/4) Rhino (4-7/8 x 6-1/2) CY84 CY84 Serial Plate Red Reflector Canister, Operator’s Manual Operator’s Manual Bolt Flatwasher Locknut...
  • Page 22: Decal Description

    DANGER! Rotating Driveline Keep Away, Contact can cause death. P/N 00756005 WARNING! Keep all safety shielding installed, repaired and replaced when damaged so that machine stays in safe condition. P/N 00756007 CY84 03/08 © 2008 Alamo Group Inc. SAFETY Safety Section 1-16...
  • Page 23 DANGER! Make certain that drivelines are correct length and are securely attached. P/N 00756494 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts. P/N 00760657 CY84 03/08 © 2008 Alamo Group Inc. SAFETY Safety Section 1-17...
  • Page 24 IMPORTANT! - Required for Equal-Angle Driveline Unit. P/N 00764848 WARNING! Avoid Bodily Injury, Use 1000 RPM PTO Speed Only. P/N D114 WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only. P/N D103 CY84 03/08 © 2008 Alamo Group Inc. SAFETY Safety Section 1-18...
  • Page 25 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 LOGO NAME P/N 99101 Logo Product Name: Rhino P/N D302 Logo Product Name: Rhino P/N D303 CY84 03/08 © 2008 Alamo Group Inc. SAFETY Safety Section 1-19...
  • Page 26 CY84 Logo P/N 00771526 INFORMATION - 5 Year Gearbox Warranty P/N 00771283 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.
  • Page 27 P/N 00769737 Attention! Do not operate until all slip clutches are properly adjust and are not frozen. P/N 00763613 CY84 03/08 © 2008 Alamo Group Inc. SAFETY Safety Section 1-21...
  • Page 28 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 CY84 03/08 © 2008 Alamo Group Inc. SAFETY Safety Section 1-22...
  • Page 29: Federal Laws And Regulations

    Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) CY84 03/08 © 2008 Alamo Group Inc. SAFETY...
  • Page 75: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2008 Alamo Group Inc.
  • Page 76 Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. CY84 03/08 © 2008 Alamo Group Inc. INTRODUCTION Introduction Section 2-2...
  • Page 77 Slow down on hills, rough terrain, and curves. Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). CY84 03/08 © 2008 Alamo Group Inc. INTRODUCTION Introduction Section 2-3...
  • Page 78: Attention Owner/Operator

    3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement. CY84 03/08 Introduction Section 2-4 © 2008 Alamo Group Inc.
  • Page 79: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2008 Alamo Group Inc.
  • Page 80: Optional A-Frame Assembly

    Install bolts (11) & nuts (12) on top and bottom of tail wheel beam. Insert through pair of holes which will give approximate desired cutting height. Tighten all bolts per Torque Chart. CY84 03/08 © 2008 Alamo Group Inc. ASSEMBLY Assembly Section 3-2...
  • Page 81: Dual Tail Wheel Assembly

    Tongue Insert tongue lugs between mainframe uprights and retain using special pin. Insert retaining clip to retaining pin (Figure Asm-0035). CY84 03/08 © 2008 Alamo Group Inc. ASSEMBLY Assembly Section 3-3...
  • Page 82: Axle

    Attach the two level-lift control rods to the lower lugs on tongue and to lugs on the rear axle tube using pins, washers and cotter pins. NOTE: The adjusting nuts on control rods should be to rear of machine (Figure Asm-0037). CY84 03/08 Assembly Section 3-4 © 2008 Alamo Group Inc.
  • Page 83: Hydraulic Or Manual Lift

    Laminated Tires are used, place the flat side of the Lug Nut against the Wheel (Figure Op-42). Note direction of travel and curvature of rubber segments in tire and install as shown in (Figure Op-42). CY84 03/08 Assembly Section 3-5 © 2008 Alamo Group Inc.
  • Page 84: Shields, Guards, And Deflectors

    Strap (7) to Mounting Plates with 1/2" x 1-1/2" bolts(8) Flatwashers(9) and Locknuts (10). Fasten Side Rear Chain Guard (11) to Chain Guard Mounting Plates (1&2) with 1/2" x 1-1/4" bolts (12) Flatwashers (13) and Locknuts (14). CY84 03/08 © 2008 Alamo Group Inc. ASSEMBLY Assembly Section 3-6...
  • Page 85: Chain Guard (Extra Equipment)

    (10), Flatwashers (11), Spacers (12) and Locknuts (13). Fasten Side Rear Chain Guard (14) to Chain Guard Mounting Plates (1&2) with 1/2" x 1-1/4" bolts (15) Flatwashers (16) and Locknuts (17). CY84 03/08 Assembly Section 3-7 © 2008 Alamo Group Inc.
  • Page 86: Driveline Attachment

    Maintenance section of this manual. Install wing nut (2) hand-tight for ease of raising shield for service. DO NOT operate if Shields are inoperative or removed. CY84 03/08 © 2008 Alamo Group Inc. ASSEMBLY Shield over Tighten all...
  • Page 87: Check Chains (Extra Equipment) For Lift-Models

    NOTE: CHECK TO BE SURE GEARBOX IS FILLED WITH LUBRICANT TO THE TEST PLUG LEVEL. The lubricant required is SAE EP90 or SAE EP80W90 with EP additives for extreme pressure and temperature, with a API-GI-5 service rating. CY84 03/08 © 2008 Alamo Group Inc. ASSEMBLY...
  • Page 88: Jackshaft Bearing Support Assembly

    Slide Jackshaft through bearing (9) and Snap on to the driveline (15). NOTE: ALL Yokes must be set as shown for proper phasing. CY84 03/08 © 2008 Alamo Group Inc. ASSEMBLY Assembly Section 3-10...
  • Page 89: Operation Section

    OPERATION SECTION Operation Section 4-1 © 2008 Alamo Group Inc.
  • Page 90: Operation Instructions

    Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not necessarily of a CY84 mower. Some pictures may show shields removed for purposes of clarity. NEVER OPERATE this implement without all shields in place and in good operational condition.
  • Page 91: Standard Equipment And Specifications

    Driveline Size Driveline Protection Deck Thickness Side Skirt Tires & Wheel: Lift Pull Safety Tow Chain *Ratings based on actual field performance. CY84 03/08 © 2008 Alamo Group Inc. OPERATION CY84 60 HP 30 HP Rubber Belting 84” 90-3/8” 125”...
  • Page 92: Operator Requirements

    NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. operator or others could result if the operator is under the influence of drugs or alcohol. CY84 03/08 © 2008 Alamo Group Inc. OPERATION (depends Drugs and alcohol will affect an operator’s...
  • Page 93: Tractor Requirements

    Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. with the PTO master shield missing or in the raised position. OPS-U- 0004 CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 94: Tractor Horsepower

    The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the CY84 mower requires a tractor with at least 60 HP for a lift unit and 30 HP for a pull-type. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
  • Page 95: Front End Weight

    If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an over-running clutch must be used between the PTO output shaft and the driveline of the mower. authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006 CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 96: Getting On And Off The Tractor

    Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. CY84 03/08 © 2008 Alamo Group Inc. OPERATION (SG-11)
  • Page 97: Dismounting The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 98: Starting The Tractor

    Never stand or allow another person to stand between a running Tractor and the Mower when attaching the Implement to the Tractor. Always shut the Tractor completely off before attempting to connect the Mower pins to the Tractor hitch. CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 99: Connecting The Mower - Lift-Type

    NOTE: Offset Adaptor Hitches are available to position the mower to the left or right. Mowers with Offset Adaptor hitches connect to the 3-Point hitch the same way as the mower A-frame. See Offset Adaptor Hitch in the Assembly Section for details to equip the mower with this feature. CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 100: Connecting The Mower - Pull-Type

    NOTE: Never raise the 3-point lift with the mower attached as catastrophic driveline damage will occur. CY84 03/08 © 2008 Alamo Group Inc. OPERATION hydraulic ports.
  • Page 101: Safety Chains

    Align beam and positioning brackets holes with clos- est set of holes in support brackets and reinstall bolts securing the beam in position. Tighten all bolts and nuts. CY84 03/08 © 2008 Alamo Group Inc. OPERATION Operation Section 4-13...
  • Page 102: Setting Mowing Height - Pull-Type

    Never raise the 3-point lift with the mower attached as catastrophic driveline damage will occur. CY84 03/08 © 2008 Alamo Group Inc. OPERATION Operation Section 4-14...
  • Page 103: Setting Deck Pitch

    PTO shaft. Push and pull the driveline back and forth several times to ensure a secure attachment. OPS-R-0003_A CY84 03/08 © 2008 Alamo Group Inc. OPERATION IMPORTANT: Operation Section 4-15...
  • Page 104: Driveline Length Check

    If the distance between the mark and the end of the outer shield tube becomes less than 2” at any point, contact your local dealer or tech service for proper directions. OPS-R-0004_B CY84 03/08 © 2008 Alamo Group Inc.
  • Page 105: Pre-Operation Inspection And Service

    Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. CY84 03/08 © 2008 Alamo Group Inc. OPERATION (S3PT-11)
  • Page 106: Tractor Pre-Operation Inspection/Service

    Pull Type - Inspect that the hitch bolt is the correct size, that washers are inserted between the drawbar and hitch clevis, and the locknut is securely tightened. OPS-R-0037_A CY84 03/08 © 2008 Alamo Group Inc. OPERATION The following Operation Section 4-18...
  • Page 107 Pull-Type - Ensure that the tailwheel ratchet or hydraulic cylinder is installed and retained correctly to provide the desired cutting height. • Inspect all bolts and screws and tighten to the recommended torque. OPS-R-0045 CY84 03/08 © 2008 Alamo Group Inc. OPERATION Replace worn, (SGM-3) intalled...
  • Page 108 Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. CY84 03/08 © 2008 Alamo Group Inc. OPERATION (SGM-10)
  • Page 109: Cutting Component Inspection

    Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 110: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 111 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER CY84 03/08 © 2008 Alamo Group Inc. OPERATION Make ____________________ ________________...
  • Page 112 Blades are not chipped, cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER CY84 03/08 © 2008 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift...
  • Page 113: Driving The Tractor And Implement

    When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 114: Starting The Tractor

    When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 115: Raising The Mower

    Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-R-0019 CY84 03/08 © 2008 Alamo Group Inc. OPERATION When OPS-R-0042...
  • Page 116: Crossing Ditches And Steep Inclines

    When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damage to or over-collapse of the driveline may occur. OPS-R-0021_A CY84 03/08 © 2008 Alamo Group Inc. OPERATION Operation Section 4-28...
  • Page 117: Operating The Tractor And Implement

    Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 118: Foreign Debris Hazards

    If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024 CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 119: Engaging The Power Take Off (Pto)

    Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 120: Pto Rpm And Ground Speed

    When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. OPS-R-0026_A CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 121 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) CY84 03/08 © 2008 Alamo Group Inc. OPERATION (SGM-1)
  • Page 122 In such conditions, raise the cutting height to 12” or more on the first pass OPS-R-0043 CY84 03/08 © 2008 Alamo Group Inc. OPERATION Never raise the Operation Section 4-34...
  • Page 123 Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. to avoid hitting these items OPS-R-0028_A CY84 03/08 © 2008 Alamo Group Inc. OPERATION If possible, Use care...
  • Page 124: Shutting Down The Implement

    OPS-R-0030_A Never stand or allow another person to stand between a running Tractor and the Mower when disconnecting the Implement from the Tractor 3-point hitch. CY84 03/08 © 2008 Alamo Group Inc. OPERATION Operation Section 4-36...
  • Page 125 Do not let the driveline fall into mud or dirt, which can contaminate the bearing and shorten the life of the driveline. OPS-R-0031_A CY84 03/08 © 2008 Alamo Group Inc. OPERATION (S3PT-15)
  • Page 126: Mower Storage

    By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 CY84 03/08 © 2008 Alamo Group Inc. OPERATION...
  • Page 127: Transporting On Public Roadways

    Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. CY84 03/08 © 2008 Alamo Group Inc. OPERATION NOTE:...
  • Page 128 Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS- U- 0022 CY84 03/08 © 2008 Alamo Group Inc. OPERATION emblem roads,...
  • Page 129: Hauling The Tractor And Implement

    OPS-U- 0025 CY84 03/08 © 2008 Alamo Group Inc. OPERATION Operation Section 4-41...
  • Page 130 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 CY84 03/08 Operation Section 4-42 © 2008 Alamo Group Inc.
  • Page 131: Troubleshooting Guide

    New Blade matched with worn Blade. Replace Blades in sets. Mower Windrowing Cutting heavy material. Blades Wear Fast Cutting in sandy or rocky conditions. Increase cutting height. Blades too soft. CY84 03/08 © 2008 Alamo Group Inc. OPERATION Remedy Sharpen or replace Blades. Use correct Blade for Carrier.
  • Page 132 Oil on Facings. Friction Facings glazed. Oil Blowing out Vent Plug Flat bottomed Vent Plug or shallow cavity Plug. Oil level too high. CY84 03/08 © 2008 Alamo Group Inc. OPERATION Tighten Bolts to 300 ft./lbs. Replace Blade Carrier. Replace Locknut.
  • Page 133 Nylon Bearing worn. Rapid Clevis Wear Washer not used. Clevis Bending or Spreading Using Pin or Bolt not tightened. Open. CY84 03/08 © 2008 Alamo Group Inc. OPERATION Replace Seal. Install Oil Seal. Use EP140. Replace Oil Seal and Shaft.
  • Page 135: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 © 2008 Alamo Group Inc.
  • Page 136: Maintenance

    U-joints, gearbox, and/or driveshaft. Lubrication Fitting Location ITEM DESCRIPTION U-Joints Gearbox Tail Wheel Pivot Wheel Hubs Telescoping CY84 03/08 © 2008 Alamo Group Inc. MAINTENANCE gun. Daily FREQUENCY 8 hours Check Daily 10 hours Weekly 8 hours...
  • Page 137: Gearbox Lubrication

    Recommended lubricant is SAE EP85W14QT with EP additives for extreme pressure and temperature, with a APL-GI-5 Service rating. This lube also has tack agent added so oil sticks to parts when box is not running. Gearbox capacity is 2 Quarts. CY84 03/08 Maintenance Section 5-3 © 2008 Alamo Group Inc.
  • Page 138: Driveline Lubrication

    Add the other two Nylon Nuts. Make certain that the Driveline Integral Shields are free to telescope and rotate around the Driveline without binding. CY84 03/08 © 2008 Alamo Group Inc. MAINTENANCE Maintenance Section 5-4...
  • Page 139: Protective, Integral Shields - Lift-Type

    Push the locking lug of the nylon bearing into the slot until it snaps into place. Driveline Integral Shields must be in place at all times when operating. CY84 03/08 Maintenance Section 5-5 © 2008 Alamo Group Inc.
  • Page 140: Slip Clutch

    When attaching PTO yoke to tractor PTO shaft, it is important that spring-activated locking collar slides freely and locking balls are seated in groove on PTO shaft. A loose shaft could slip off and result in personal injury or damage to cutter. CY84 03/08 © 2008 Alamo Group Inc. MAINTENANCE...
  • Page 141: Blade Servicing

    Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. CY84 03/08 © 2008 Alamo Group Inc. MAINTENANCE Always...
  • Page 142: Blade Removal

    Always recheck gearbox output shaft slotted blade carrier retaining nut torque after a few hours operation. Avoid personal injury. Do not work under cutter without support blocks to keep frame from falling. CY84 03/08 © 2008 Alamo Group Inc. MAINTENANCE Maintenance Section 5-8...
  • Page 143: Storage

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. CY84 03/08 Maintenance Section 5-9 © 2008 Alamo Group Inc.
  • Page 144: Limited Warranty

    ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty. Rhino Implement Model_____________________________ Serial Number___________________________ Date Dealer__________________________________ ATTENTION: READ YOUR OPERATOR'S MANUAL RHINO LIMITED WARRANTY Purchased___________________________________ RHINO ® 1020 S Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com...
  • Page 145 A) Warranty is ONE-YEAR (12 MONTHS) for Seals (After one year, seals are considered to be WEARING PARTS and replacement is the users' responsibility.) B) Users' Gearboxes may be rebuilt by Servis-Rhino or replaced by new or rebuilt Gearboxes at the option of Servis-Rhino.
  • Page 146 CY84 ROTARY CUTTER CY84-SOM-03/08 P/N 00771528C Printed U.S.A...

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