Front Fork Assembly
When installing the guide bushing [A], prepare a suitable
spacer [B] in the same size as the spacer [C] of front fork.
Spacer – 44 × 54 × 2 mm (1.7 × 2.1 × 0.08 in.):
Insert the spacers and the guide bushing to the inner tube
[D], and insert the inner tube to the outer tube temporarily.
Install the fork oil seal driver attachment [A], and install
the guide bushing [B] with the fork oil seal driver weight
until it is bottomed.
Special Tools - Fork Oil Seal Driver Attachment, 36 ∼ 46:
Fork Oil Seal Driver Weight,
When installing the guide bushing, the "fork oil seal
driver, 43" (57001-1530) cannot use.
Pull out the inner tube and remove the special tools and
Replace the oil seal [A] and dust seal with new ones.
Apply tefron containing grease to the oil seal lips.
Place an oil coated plastic bag [B] over the end of the
inner tube and holes [C] to protect the oil seal and dust
The inner tube hole has a sharp edge that cut out the
sealing lip of the seals as they are pushed down over the
Install the following parts onto the inner tube.
Retaining Ring [E]
Apply grease to the outer circumference of the oil seal.
Insert the inner tube to the outer tube.
Press the oil seal by using the fork oil seal driver.
Special Tools - Fork Oil Seal Driver Weight, 26 ∼ 46 [A]:
Fork Oil Seal Driver Attachment, 36 ∼ 46
or Fork Oil Seal Driver, 43: 57001-1530
Install the retaining ring and dust seal onto the outer tube.
Pour in the specified type of oil (see Front Fork Oil