Install the last friction plate (48 lining blocks) [A] fitting the
tangs [B] in the grooves in the housing as shown.
Apply molybdenum disulfide grease [A] to the pusher [B].
Install the pusher to the drive shaft.
Apply engine oil to the ball bearing [A] on the spring plate.
Align the projections [B] of the spring plate to the grooves
[C] of the sub clutch hub to install the spring plate on the
sub clutch hub.
Install the clutch springs and spring holders, and tighten
the clutch spring bolts.
Torque - Clutch Spring Bolts: 11 N·m (1.1 kgf·m, 97 in·lb)
Install the clutch cover (see Clutch Cover Installation).
Spring Plate Free Play Measurement
Insufficient clutch free play will cause the engine braking
effect to be more sudden, resulting in rear wheel hop. On
the other hand, if the free play is excessive, the clutch lever
may feel "spongy" or pulsate when pulled.
Hold an extra drive shaft in a vise and install the following
clutch parts on the shaft (see Clutch Installation).
Needle Bearing [B]
Clutch Housing [D]
Clutch Hub [F]
Sub Clutch Hub [G]
Friction Plates (48 Lining Blocks) [H] (#1, #10)
Steel Plates (T = 2.9 mm, 0.11 in.) [I] (#1 ∼ #7)
Spring Seat [J]
Friction Plates (36 Lining Blocks) [L] (#2 ∼ #9)
Steel Plates (T = 2.6 mm, 0.10 in.) [M] (#8, #9)
Clutch Spring Plate [N]