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Hirschmann PAT TRS 05 Operator's Manual

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TRS 05
OPERATOR'S / SERVICE MANUAL
P/N 031-300-190-188 Revision B 08/30/2005

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Summary of Contents for Hirschmann PAT TRS 05

  • Page 1 TRS 05 OPERATOR’S / SERVICE MANUAL P/N 031-300-190-188 Revision B 08/30/2005...
  • Page 3 TRS 05 NOTICE Hirschmann makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and/or its fitness for a particular purpose. Hirschmann will not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.

  • Page 5: Table Of Contents

    10 SERVICE AND TROUBLESHOOTING ..................18 10.1 Service............................18 10.2 Troubleshooting......................... 19 10.2.1 Receiver..............................19 10.2.2 Repeater .............................20 10.3 Troubleshooting Moisture ......................20 11 MAINTENANCE..........................21 11.1 Battery Replacement ......................... 21 12 SPARE PART NUMBERS......................22 © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 7: General Information

    General Information GENERAL INFORMATION The PAT TRS 05 system interface has been designed to use radio communication for load sensors. The TRS 05 receives a radio signal from a transmitter sensor and converts a signal as a replacement for the existing hardwired sensor.

  • Page 8: Features

    Operator’s/Installation/Service Manual TRS 05 FEATURES The PAT TRS 05 has the following features: • Can be hardwired to most PAT systems, and certain crane systems. • Wireless operation of 4 sensors. • Minimum of 500 feet LOS. • Easily and clearly shows the operator required information for the radio sensor.

  • Page 9: Leds

    Sensor #4/Channel #2 output jumper J1 ID button power (red), sensor on-line 1-4 left to right (green) LEDS 1-4 left to right (yellow) LEDS Green Heartbeat LED (located just under radio module) software chip radio module 031-300-300-024 © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 10: Operation

    The TRS 05 setup/calibration procedure allows the operator to input the type of sensors being used, and adjust the zero point and output adjustment of a load sensor. The operator must complete the setup procedure for each sensor. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 11: Transmitter

    After switching power on to the repeater from the crane ignition switch, the system starts with an automatic test of the repeater board, LEDs, and electronic components. The red power LED should be on and other red LED blinks when the repeater is transmitting a signal. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 12: Component Installation

    Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept interference that may cause undesired operation. Power cable connections are show above. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 13: Repeater

    There should be about 12 inches of cable inside the central unit to make the proper connections. 4. Connect to the central unit as shown below. Refer to system wiring below © Hirschmann TRS 05 REV B 08/30/2005 190188_B...
  • Page 14 4 does not need to be wired. The TRS 05 software recognizes an A2B switch is connected to signal sensor channel 3 and 4; therefore, if either switch is opened the signal is sent to the central unit. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 15: Trs 05 Installation On The Ds350 Standard System Central Unit

    Insert PG11 strain relief and tighten nut. Insert cable in the strain relief as shown, leaving about 12” of wire in the central unit. The shield will ground on the strain relief cone and strain relief will be tightened around the red/white insert. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...
  • Page 16 4 does not need to be wired. The TRS 05 software recognizes an A2B switch is connected to signal sensor channel 3 and 4; therefore, if either switch is opened the signal is sent to the central unit. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 17: Trs 05 Setup Overview

    (red), sensor link 1-4 left to right (green), indication of load adjustment (up red LED lit/down red LED off) 1-4 left to right (yellow) LEDS Green Heartbeat LED (located just under radio module) software chip radio module 031-300-300-024 © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 18: Sensor Output Setup

    Modular System – current: Hold the ID button for about 33 36 seconds until all 4 green LEDs are solid and released ID button to set all the analog outputs for 4...20mA current. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 19: Trs 05 Sensor Installation

    LED, the following actions will occur: Green LED 1 solid: Uninstall sensor 1. Green LED 2 solid: Uninstall sensor 2. Green LED 3 solid: Uninstall sensor 3. Green LED 4 solid: Uninstall sensor 4. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 20: Load Cell Installation

    LED will become solid, showing the receiver is now in calibration mode for the auxiliary load cell on channel 1. Complete sensor zero and gain adjustments in this section. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 21: Load Sensor Zero Point

    DS350G standard system, if the load can NOT be zeroed, the Additional Zero Point Adjustment for the DS350G standard system must be complete. The LEDs will not change after zero point has been set. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 22: Additional Zero Point Adjustment For The Ds350G Standard System

    Adjust the auxiliary Load Cell by placing your positive volt meter lead on MP 5 with your ground lead on MP 11. Turn the screw on potentiometer P5 so the volt meter reads a value of 0.500 volts. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 23: Load Sensor Gain Adjustment To A 70% Permissible Load

    Test load to be applied by suspending known weights accurate to ± 1%. If the weights of all additional equipment such as blocks, slings, sensors, etc., are included in the test load, the total load is to be known to an accuracy of ± 1%. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 24: Service And Troubleshooting

    4. A damaged or punctured housing or cover must be replaced immediately to prevent ingress of water and damage to the internal circuitry. Other than correcting the problems identified in the Malfunctions Table and replacing faulty mechanical parts and cables, no other repairs shall be made. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 25: Troubleshooting

    Mount the receiver in a different location. caused by interference. Transmitter LED Sensor is asleep. Change the status of the sensor. does not flash Transmitter LED Batteries dead. Replace the batteries. does not flash © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 26: 10.2.2 Repeater

    1) Water ingress; caused by a cracked or broken housing or lid, or a defective gasket. 2) Condensation This outline gives instructions for detecting the cause for excessive moisture by using simple troubleshooting methods and how to prevent the moisture ingress from happening again. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 27: Maintenance

    LED starts to flashing, when the batteries are first install in a force transducer transmitter. LED comes on for 1 second, off 1 sec and back on for 1 sec, then begins to flash. © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

  • Page 28: Spare Part Numbers

    SPARE PART NUMBERS 031-300-050-671 ANTENNA, 918 MHz FOR TRS05ASSEMBLY 060-576 WHIP ELEMENT 031-300-050-672 ANTENNA, 918 MHz MAGNETICBASE 13' long wire 031-300-060-597 RADIO, RECEIVER, TRS05-2SPREAD SPECTRUM W/NEG VOLT OUT 031-300-060-577 Cable Assembly 15’ © Hirschmann TRS 05 REV B 08/30/2005 190188_B...
  • Page 29 20AWG W/12 SKT DEUTSCH AND 5 PIN CANNON PLUG 031-300-060-609 SENSOR ASSY, FORCE TRANS. 45KRADIO SPREAD SPECTRUM REV.- 031-300-050-535 CONNECTOR, SMA RIGHT ANGLE M/FREVERSE POLARITY 031-300-060-559 ANTENNA ASSY, 918 MHz WHIP FORLOAD CELL © Hirschmann TRS 05 REV B 08/30/2005 190188_B...
  • Page 30 MHz MAGNETICBASE 13ft long ELEMENT wire 031-300-050-688 ANTENNA, 918 MHz RCL 90° 031-300-060-559 ANTENNA ASSY, 918 MHz WHIP FORLOAD CELL 031-300-050-535 CONNECTOR, SMA RIGHT ANGLE M/FREVERSE POLARITY 031-300-060-593 Radio A2B transmitter assembly © Hirschmann TRS 05 REV B 08/30/2005 190188_B...
  • Page 31 Spare Part Numbers 031-300-060-586 Radio A2B transmitter with antenna 031-300-050-688 (Antenna only) 031-300-050-536 031-300-050-763 Card board battery tube Neoprene rubber gasket 031-002-060-022 Radio A2B switch © Hirschmann TRS 05 REV B 08/30/2005 190188_B...
  • Page 32 Operator’s/Installation/Service Manual TRS 05 031-300-050-295 A2B Mounting stud 031-300-050-264 A2B mounting plate 031-300-050-272 Lynch pin © Hirschmann TRS 05 REV B 08/30/2005 190188_B...

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Pat trs05

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