Triangle MicroSystems PETROSMART EZ Installation Instructions Manual

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Installation Instructions
Instructions for Connecting
PETROSMART EZ Control Systems
to Tokheim Electronic Dispensers
With/Without CREDIT CARD MODULES
Read This Book
This book has important information for safe installation and operation of this equipment. Read and
understand this book before applying power. Keep this book and tell all service personnel to read this book.
If you do not follow the instructions, you can cause damage to the equipment, injury, or death.
Triangle MicroSystems Inc.
2716 Discovery Drive
Raleigh, N.C. 27616
(919) 878-1880
http://www.trianglemicrosystems.net

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Summary of Contents for Triangle MicroSystems PETROSMART EZ

  • Page 1 Installation Instructions Instructions for Connecting PETROSMART EZ Control Systems to Tokheim Electronic Dispensers With/Without CREDIT CARD MODULES Read This Book This book has important information for safe installation and operation of this equipment. Read and understand this book before applying power. Keep this book and tell all service personnel to read this book.
  • Page 2: Table Of Contents

    Dangers Warnings and Precautions ..........Pg. 3 System Requirements ..............Pg. 4 System Description ................Pg. 5 PetroSmart EZ System Diagram ............ Pg. 6 Tokheim Dispenser Control Interconnect Box ......Pg. 7 Connection of Dispenser Control Data Wires ......Pg. 8 Tokheim DPT Credit Card Module IC Box ........
  • Page 3: Dangers Warnings And Precautions

    Dangers, Warnings and Precautions FOR THE SAFE INSTALLATION, MAINTENANCE, AND OPERATION OF THIS CONSOLE AND RELATED EQUIPMENT, READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS. "DANGER": means: If you do not follow the instructions, severe injury or death will occur. “WARNING": means: If you do not follow the instructions, severe injury or death can occur.
  • Page 4: System Requirements

    System Requirements In developing the Triangle MicroSystems control system for Tokheim dispensers with DPT credit card module, Tokheim provided the communication protocols that required separate data wires for the DPT credit card modules and the dispensers. This is Tokheim standard policy for “third party” control systems.
  • Page 5: System Description

    Optional UPS (Un-interruptible Power Supply) (Recommended) Fueling Positions The maximum number of fueling positions permissible is 8 for a PETROSMART EZ-8 or 16 for a PETROSMART EZ-16, where each side of an MPD (no matter how many grades) counts as one fueling position.
  • Page 6: Petrosmart Ez System Diagram

    4. PetroSmart EZ System Diagram Fig. 2, PetroSmart EZ System Diagr...
  • Page 7: Tokheim Dispenser Control Interconnect Box

    DURING EMERGENCY OFF TM- 92 (1A @ 115 VAC MAX.) Backpan Fig. 4, The PetroSmart EZ Tokheim Dispenser Control Box with the Door Open. The PETROSMART EZ Tokheim dispenser IC box includes the MPC-TM92 communication board and the EZ-E-CONV converter board.
  • Page 8: Connection Of Dispenser Control Data Wires

    The MPC-TM92 communication board/power supply receives the incoming line voltage (120 VAC), supplies the operating system with DC voltage. The dispenser IC box transmits data signals between the console and the dispenser. 6. Connection of Dispenser Control, Data Wires Dispenser Control Data Wires NEUT DATA WIRES FROM DISPENSER OR...
  • Page 9: Tokheim Dpt Credit Card Module Ic Box

    T/R+ EMERGENCY OFF CONTACTS IN T/R- "NORMAL" CONDITION DURING EMERGENCY OFF T/R+ PILOT DUTY ONLY (1A @ 115 VAC MAX.) Fig. 6, PetroSmart EZ, DPT IC Box 115 VAC From Credit Card Dispenser Modules T/R- T/R+ T/R- T/R+ T/R- T/R+...
  • Page 10: Tokheim Dpt Credit Card Module Data Wires

    8. CREDIT CARD MODULE Data Wires The PETROSMART EZ-16 console can interact with up to 16 DPT credit card module positions. However if more than eight sets of DPT credit card module data wires are required then they should be connected to the PETROSMART MPC-TM85 terminal strip as shown in Fig. 8 below.
  • Page 11: Power Requirements

    All AC wires must be 14 gauge (min.), and in conduit. Do not put wiring from other sources in this conduit. 3. PETROSMART EZ Console: The console is powered by a standard plug-in AC Adaptor power module. The Adaptor can be inserted into a...
  • Page 12: Cable Connections

    11. Cable Connections The connection between the PETROSMART EZ console and the interconnect box marked “DISPENSER CONTROL” is made via a 25 foot round cable having 15-conductors and DB-15 type connectors. The connection to the “CARD READER CONTROL” box is via a 3 foot, 15-conductor, DB-15 cable which connects the “CARD READER CONTROL”...
  • Page 13 The console is powered by a separate “plug-in”, AC Adaptor, power supply. With the PetroSmart EZ Console turned off, connect the power module to the UPS (Un-interruptible Power Supply) which is supplied with each system. Refer to the PetroSmart EZ console, programming/operators guide on how to program the console.
  • Page 14: Important Notes

    4. Use cable ties to keep the data cable in place from the console to the interconnect box if conduit is not used. 5. If the PETROSMART EZ cable is put through a conduit, use 2" minimum to allow room for the connectors on the cable. Do not cut connectors from the PETROSMART EZ cable to use smaller conduit.
  • Page 15: Specifications

    PETROSMART EZ Console..........8" W x 4-1/2" H x 9-3/4" D PETROSMART EZ Dispenser IC Box for………….....10" W x 11-1/2" H x 4-3/4" D PETROSMART EZ DPT credit card module IC Box ……...10" W x 11-1/2" H x 4-3/4" D WEIGHTS PETROSMART EZ Console ..........
  • Page 16: Tms Service And Warranty Information

    WARRANTY AND SERVICE INFORMATION WARRANTY AND LIMITATIONS OF REMEDIES TMS warrants that new equipment manufactured by TMS shall be free of defective parts and workmanship for a period of two (2) years, commencing on the day of invoice from TMS. TMS salesmen, distributors, representatives, or agents may have made oral statements about the equipment described herein.
  • Page 17 WARRANTY REPAIR POLICY During the warranty period, defective TMS components may be returned freight-prepaid to Triangle MicroSystems, Inc. TMS will repair or replace, solely at our discretion, at no charge, and return via ground shipment freight-prepaid, such components that are judged to be defective in materials or workmanship. Please note that a repair under warranty does not extend or renew the original warranty period.

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