Troubleshooting - Champion 100299 Owner's Manual & Operating Instructions

TROUBLESHOOTING

Problem
Motor does not turn on
Motor runs but cable
drum does not turn
Motor runs slowly or
without normal power
Motor overheating
Motor runs in one
direction only
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13
Cause
Switch assembly not connected
properly
Loose battery cable connections
Contactor malfunctioning
Defective switch assembly
Defective motor
Water has entered motor
Clutch (cam ring) not engaged
Insufficient current or voltage
Loose or corroded battery cable
connections.
Winch running time too long
Defective or stuck contactor
Defective switch assembly
Solution
Insert switch assembly all the way into the connector.
Tighten nuts on all cable connections.
Tap contactor to loosen contacts. Apply 12 volts to
coil terminals directly. A clicking indicates proper
activation.
Replace switch assembly.
Check for voltage at armature port with switch
pressed. If voltage is present, replace motor.
Allow to drain and dry. Run in short bursts without
load until completely dry.
Move cam ring to the "In" position. If problem
persists, a qualified technician needs to check and
repair.
The battery is weak, recharge. Run winch with vehicle
motor running (battery should have a strong charge)
Clean, tighten, or replace.
Allow winch to cool down periodically.
Tap contactor to loosen contacts.
Repair or replace contactor.
Replace switch assembly.
ENGLISH 100299