GYS GYSPOT INVERTER BP.X User Manual
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GYS GYSPOT INVERTER BP.X User Manual

GYS GYSPOT INVERTER BP.X User Manual

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Autres langues disponibles sur la carte SD.
Other languages available on the SD card.
Weitere auf SD-Karte verfügbare Sprachen.
BP Font panel................................................................................................................. 3
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BP Back panel ................................................................................................................ 3
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X-Clamp ........................................................................................................................ 3
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C-Clamp ........................................................................................................................ 4
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Before use ..................................................................................................................... 4
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Filling of the cooling liquid tank........................................................................................ 5
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Starting the machine....................................................................................................... 5
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Key definition ................................................................................................................. 6
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Use of the single sided gun ............................................................................................. 11
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Error management.......................................................................................................... 11
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Welding spot counter ...................................................................................................... 12
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Recording features (log report - User ID mode - user programs) ....................................... 13
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SD memory card ............................................................................................................ 16
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GYSPOT software ........................................................................................................... 17
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Use of the single sided gun ............................................................................................. 19
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Use of the pneumatic clamps........................................................................................... 20
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User training .................................................................................................................. 21
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Preparation of the parts to assemble ................................................................................ 21
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Single sided gun welding ................................................................................................. 21
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Use of the under panel arms ........................................................................................... 21
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Nuts circular joints.......................................................................................................... 21
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Replacement or adjustment of X clamp arms .................................................................... 21
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Replacement of C clamp arms.......................................................................................... 23
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Type of arms for the C-clamp ......................................................................................... 25
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Use of the C2 and C8 arm ............................................................................................... 26
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Replacement of the caps and electrodes ........................................................................... 27
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Level and efficiency of the cooling liquid ........................................................................... 27
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cleaning or replacement of the welding tools..................................................................... 27
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purging of the pneumatic filter......................................................................................... 27
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generator maintenance ................................................................................................... 27
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S102
Last update 26/03/2010
USER MANUAL

TABLE OF CONTENTS

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V1.10.00
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Summary of Contents for GYS GYSPOT INVERTER BP.X

  • Page 1: Table Of Contents

    USER MANUAL V1.10.00 Autres langues disponibles sur la carte SD. Other languages available on the SD card. Weitere auf SD-Karte verfügbare Sprachen. TABLE OF CONTENTS 1- PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS ......2- DESCRIPTION OF THE MACHINE ......................BP Font panel......................... 3 BP Back panel ........................

  • Page 2: 1- Presentation, Safety Recommendations And General Precautions

    Thank you for your choice ! Before installing and using the product or before maintenance, please read carefully the following safety recommendations in order to avoid accidents to the users and damage of the welding process. GYS cannot be held responsible for the damages occurring to persons or belongings, following the use of the machine in the following circumstances:...

  • Page 3: 2- Description Of The Machine

    CE MARK GYS testifies that this product has been designed and manufactured in conformity with the following European standards : - Low Voltage Directive 2006/95/EC in application of the norm EN 50063 and EN 50178 - Electromagnetic Compatibility Directive EMC 2004/108/EC in application of the norm EN 62135-2...

  • Page 4: C-Clamp

    C Clamp (for BP.C or BP.CX machines) A. Close / Weld C arm B. Remote control of the sheet’s thickness Locking /unlocking C - lever Mobile electrode 3- INSTALLATION OF THE MACHINE Before use Several verifications are necessary before using the unit to ensure good performance of the machine. Here are the verifications to do : Check the electrical line voltage : it should be 400V, 3 phases, with a 32 A delayed circuit breaker, curve D (or fuse of aM type).

  • Page 5: Assembling The Clamp Handle, Clamp Stand, And The Earth Clamp (Accessories Bag)

    Assembling the clamp handle, clamp stand and earth cable (accessories bag) X clamps (BP.LX and BP.LCX) Assemble the clamp stand on the right or left side of the machine Assemble the clamp handle on the left or right side of the clamp, depending on the preferred choice.

  • Page 6: 4- Product Operation

    4- PRODUCT OPERATION Key definition Use of the advanced modes The MODE key allows to navigate through 3 different - Pressing this key allows to select the tool that will be modes : STANDARD MODE, MULTISHEET MODE, MANUAL used : either clamp or single sided gun. For the BP.LCX MODE.

  • Page 7: C Clamp Modes (Standard / Manual / Multisheet /Auto/ Clamp Adjustment)

    C clamp modes MULTISHEET Mode STANDARD Mode This mode allows to precisely specify the thickness and This mode is the default mode when the machine starts. type of each sheet of an assembly of 2 or 3 sheets. It allows to easily perform a welding spot by selecting : Using the up and down keys (in the circle) allows to select - The tool to be used the parameters for each sheet.
  • Page 8 When entering this mode, the parameter selected by Auto Mode default is the welding current. The parameters can be adjusted using the + and – keys (in the circle). The up and down keys allow to navigate from one parameter to the next : - Welding current (2000 to 13000 A, by steps of 100 A).

  • Page 9: Clamp Modes (Standard / Manual / Multisheet / Auto/ Clamp Adjustment)

    MULTISHEET Mode X-clamp modes STANDARD Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets. This mode is the default mode when the machine starts. Using the up and down keys (in the circle) allows to select the parameters for each sheet.
  • Page 10 The parameters can be adjusted using the + and – keys (in Auto Mode the circle). The up and down keys allow to navigate from one parameter to the next : - Welding current (2000 to 13000 A, by steps of 100 A). Display is in kA (thousand amps).

  • Page 11: Use Of The Single Sided Gun

    Use of single sided gun Error Management Different events might cause the appearance of error messages. They can be classified in three categories : - the messages that warn the user, of overheating, or a lack of electrode force or welding current, etc… These messages appear on the screen, and remain until a key is pressed.

  • Page 12: Welding Spot Counter

    If more than 200 welding spots are done with the same caps, then the machine will display a warning message. In this case, the warning message “Do control caps” is also recorded in the traceability report. Pressing again on the button allows to force the execution of the welding spot, which will be performed with the air pressure available.

  • Page 13: Recording Features (Log Report - User Id Mode - User Programs)

    SD memory card, such that they can be transferred to any standard PC. GYS provides a software to read the SD card, and edit reports. This GYSPOT software is stored in To erase the contents of a report, display it on the screen the SD card, together with a copy of the user manual.
  • Page 14 USER IDENTIFICATION MODE : User ID : If the identification mode is set to "ON", then you should enter all required fields of the repair order to the welding points if the machine will issue the "defect identification. Screen : « Job number » To enable and disable the identification mode, insert an SD card reader in the identification of BP instead of the SD card that contains the programs.
  • Page 15 Screen : « registration » (optional) Screen : « chassis number» (optional) When consulting jobs with the View key Screen : « vehicle make » (optional) screen CATALOG appears: page number displayed max) Keys 'left' and 'right' are used to change the page. The up and down keys are used to select the next or previous Job number.

  • Page 16: Sd Memory Card

    No. The page is shown in the top left. traceability of his work, and possibly show it All jobs are stored in the file catalog.GYS. to an insurance company. It contains the total number of job, name of each job Update welding parameters, add new menu and user id (max 100 jobs).

  • Page 17: Gyspot Software

    GYSPOT software for PC GYSPOT Software The purpose of this software is to allow the user to edit or save reports of the welding spots performed on a car body repair with a GYSPOT machine equipped with an SD card reader. In order to use this software, the PC (Personal Computer) must be equipped with an SD memory card reader.
  • Page 18 To perform a search, fill the search field, and click on icon To edit a report, select the report, and click on icon To archive a report, select the report and click on icon Beware, the imported reports cannot be deleted if they have not been previously archived. Visualize log reports of welding spots To visualise log reports, click on the Archive tab.

  • Page 19: Use Of The Single Sided Gun

    Export in PDF format To export a report in PDF format, select a report, and click on icon . A print preview appears. Click on icon Example of a report : Use of the single sided gun - Connect the copper plate onto the generator earth cable. - Firmly fix the earth plate as near as possible to the welding area.

  • Page 20: Use Of The Pneumatic Clamps

    - The clamping force is calculated by the machine, considering the force setting or the thickness of the sheets selected. Maximum clamping force ARMS Maximum PRESSURE in bars GYS REFERENCE (set of 2 arms) X1 L=120 copper 8 bar 050501...

  • Page 21: 5- Precautions And Servicing

    WARNING : The clamps and the gun of the unit are connected to the same current source. This means that when you use one of these 2 tools, there is also power on the second tool. The tool which is not used must therefore be placed on its stand on the trolley (clamps stand located on the side of the trolley and gun stand located on the T-Shape balancer).
  • Page 22 22/29...

  • Page 23: Replacement Of C Clamp Arms

    Adjustment and tightening of C-Clamp arms in their holder: The C arm is adjusted at Gys factory before shipment like in picture 2. If for any reason, the lever arm can move like in picture 1, then the user shall adjust the arm clamping system and perform the following operations.
  • Page 24 Step 1 : Loosen the M5 screw : Step 5: Tighten the M5 SCREW : Step 2 : Add contact grease ref.050440 on the surfaces in contact. Insert the C arm in its holder. Step 3 : Turn the lever at a position like on the picture (angle of Step 6: 60°...

  • Page 25: Type Of Arms For The C-Clamp

    Type of arms for C-clamp 25/29...

  • Page 26: Use Of The C2 And C8 Arm

    Use of C2 and C8 Arm This arm requires the change of the short spindle. To do this, follow the process entitled “Changing of the arms of C-clamp” but using a flat key to unscrew the short spindle off and substitute it by the long one. Replace the short spindle by the long one Take a recipient with a capacity of 100mL to collect the cooling liquid Unscrew the short spindle off and take it off without forgetting the injector...

  • Page 27: Replacement Of The Caps And Electrodes

    Regularly drain the dehumidifier filter placed on the rear side of the unit. Generator maintenance The maintenance and the repair of the current generator must be done by an appointed and GYS trained technician. Any maintenance operation done by another person will cancel the warranty conditions. GYS cannot be held responsible for damages or accidents which happen subsequently to operations performed by people exterior to GYS.

  • Page 28: 6- Characteristics

    6. CHARACTERISCTICS ELECTRICAL CHARACTERISTICS Nominal input voltage : U1N 400V 3 ~ 50/60Hhz Permanent input current : I1N Power at 50% duty factor : S50 13 kVA Permanent input power : Sp 9 kVA Maximum welding input power : Smax 120 kVA Secondary voltage :U2d 16 VDC...

  • Page 29: 7- Pictograms

    Pictograms Caution ! Read the user manual before use Separate collection required – Do not throw in a domestic dustbin Do not use in the open air. Do not use the product under water projections. IP21. People wearing pace-makers should not approach this product.

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Gyspot inverter bp.cx

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