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2364-IC-AA / BA FIESTA ST INTERCOOLER INSTALLATION Tools required: INSTRUCTIONS Screwdriver / trim tool, torx set, socket set, spanners STEP 1: Secure the car safely on a ramp / axle stands, then with the bonnet open, undo the two headlight retaining screws on both sides STEP 2: Loosen and remove the fixing screws covering the slam panel cover...
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STEP 3: Withdraw both headlights by pulling upwards - once lifted partially out of place you’ll be able to undo the electrical connector on the rear STEP 4: Undo the foglight connectors on both sides via the access created by removing the headlights...
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STEP 5: Undo both wing-to-bumper bolts on both sides of the bumper STEP 6: Undo the fasteners holding the wheel arch liner to the bumper on both sides STEP 7: Underneath the car, undo the fasteners holding the cooling pack cradle to the bumper...
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STEP 8: Undo the remaing slam panel cover bolts next to the bonnet release catch STEP 9: The bumper can now be removed by pulling forwards - as shown REF: The front of the car should now look similar to the shot below.
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STEP 10: Undo the jubilee clip holding the boost pipe and withdraw (repeat on opposite side) STEP 11: Undo the two bolts holding the cooling pack cradle to the main cooling pack STEP 12: Undo the three bolts supporting the lower cooling pack cradle...
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STEP 13: Carefully withdraw the lower cooling pack cradle as shown STEP 14: Undo the intercooling mounting bolts on both sides STEP 15: You will now be able to unhook and withdraw the OE intercooler...
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Install the mountune intercooler by reverse procedure - ensure the rubber locating mounts are transferred across STEP 17: With the mountune intercooler in place, secure with the original bolts STEP 18: Ensure the boost hoses are fully engaged and then tighten using the...
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STEP 19: Re-fit the lower cooling pack cradle by reverse of removal STEP 20: The front of the car should now look like this; re-fit the bumper and headlights by the reverse procedure to instalation. STEP 21: With the bumper and headlights reinstalled, ensure the headlights and fog lights operate correctly, before taking for a road test.
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