Chore-Time Endura 57" Fan Installation & Operator's Instruction Manual

Chore-Time Endura 57" Fan Installation & Operator's Instruction Manual

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Thank You
The employees of CTB Inc. would like to thank you for your recent Chore-Time
purchase. If a problem should arise, your Chore-Time distributor can supply the necessary information
to help you.
Fan Part Numbers and Specifications
Fan Part No.
Bess Lab
Test No.
53464-21
12615
53464-21S
53464-22
12614
53464-22S
53464-23
17224
53464-41
12616
53464-41S
53464-42
12619
53464-42S
53464-51
12617
53464-51S
53464-52
12618
53464-52S
Operating static pressure should be less than 0.15 inches water column [37.5 Pa].
The Fan Inlet and exhaust must be kept clear of obstructions. Failure to keep the Fan
airflow path clear of obstructions could cause loss of Fan performance and Fan damage.
August 2018
Installation & Operator's
Voltage
Phase
Hz
Nominal
RPM
230
1
60
542
230
1
60
543
230
1
60
538
230
3
60
534
230
3
60
539
230
3
50
527
230
3
50
534
57" Endura
Instruction Manual
Static Pressure at
Amps Starting
CFM
Amps
[cmh]
6.9
36.0
30400
[51600]
5.4
27.5
27100
[46100]
4.0
27.5
21200
[36000]
4.8
40.0
30000
[51100]
4.1
40.0
26900
[45600]
5.2
45.0
29500
[50100]
4.7
45.0
26500
[45100]
Fan
®
Static Pressure
.10" w.c.
at .15" w.c.
[25 Pa]
[37.5 Pa]
CFM/W
CFM
CFM/W
[cmh/W]
[cmh]
[cmh/W]
20.4
28400
[34.7]
[48200]
23
25100
[39.1]
[42700]
24.6
18900
[41.7]
[32200]
20.9
27800
[35.6]
[47200]
23.3
24800
[39.6]
[42200]
20.8
27200
[35.3]
[46200]
22.9
24500
[38.9]
[41600]
18.1
[30.7]
20.1
[34.2]
20.8
[35.3]
18.1
[30.8]
20.4
[34.6]
18.1
[30.8]
20.1
[34.1]
MV2406P

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Summary of Contents for Chore-Time Endura 57" Fan

  • Page 1 Installation & Operator’s Instruction Manual Thank You The employees of CTB Inc. would like to thank you for your recent Chore-Time purchase. If a problem should arise, your Chore-Time distributor can supply the necessary information to help you. Fan Part Numbers and Specifications...
  • Page 2: Safety Information

    Warranty Period”) with respect to certain Product parts (“Component Part”) as set forth in the table below. If such a defect is determined by Chore-Time to exist within the applicable period, Chore-Time will, at its option, (a) repair the Product or Component Part free of charge, F.O.B.
  • Page 3: Un-Assembled Parts Packages

    ® 57" Endura Un-Assembled Parts Packages Un-Assembled Parts Packages Fan Blade Part No. (on Blade Spider) (53843-XX) Fan Blade Package (53850-XX) Component Package (53219-XX, 53532-XX, 54529-XX, or 54530-XX) Shroud and Door Package Grill (53788-AAXX, or -AAXXS) Hardware Package Screen (53129) Grill (See Table Below) (48794) Inlet Screen Motor Pallet...
  • Page 4: Assembled Fan Component Part Numbers

    Assembled Fan Component Part Numbers (53464-XXXP) (53129) Fan Assembly 57" Fan Grill ® Assembled 57" Endura Fan Component Part Numbers Part Number 53464-21 53464-21S 53464-22 53464-22S 53464-23 53464-41 53464-41S 53464-42 53464-42S 53464-51 53464-51S Fan Assembly 53464-21P 53464-21PS 53464-22P 53464-22PS 53464-23P 53464-41P 53464-41PS 53464-42P...
  • Page 5: Hardware Needed Per Fan (Un-Assembled)

    ® 57" Endura Hardware Needed Per Fan (Un-Assembled) Hardware Needed Per Fan (Un-Assembled) ® 57" Endura Fan Hardware Items Per Fan Items are Bulk packed in 53788-AAXX, or 53788-AAXXS (See previous page). Item Qty. Description Part No. Bottom Pivot Plate 53036 Top Pivot Plate 53037...
  • Page 6: Tools Needed And Supplies

    ® Tools Needed and Supplies 57" Endura Tools Needed and Supplies 3/8" socket, 1/2"socket or wrench, Side cutters, 1/4" nut driver, Motor power cord, Wire nuts / terminals, Optional screw hook installation tool (CTB part number 13150-1), Caulking, 5/32" allen wrench (un-assembled) New Installation Planning Planning the layout of the spacing between Fans is very important.
  • Page 7: Installation

    ® 57" Endura Installation Installation Inspecting the Shroud (For assembled versions skip to page 12) Inspect the Shroud assembly for hardware as received. (53626) Center V-Post (53398) Cross Rod (48427) Magnet (7791-3) Press Stud (53896) Rod Coupler (53026) Magnet Side Plate Fan Shroud Assembly (Unassembled version) Rest Fan Shroud on Saw Horses for ease of Assembly Third Hole designates the...
  • Page 8 Attaching Fan Posts Decal (46764) x3 (46764) x3 (53204) (53204) Fan Post Fan Post (53039) (27868-1) x3 Cone Bracket (27868-1) x3 (53039) Bolt Bolt Cone Bracket (53205) Top Corner Support Bracket (53206) Bottom Corner Support Bracket 2nd Hole 1st Hole View from Front of Fan Two Notches One Notch...
  • Page 9 Cone Brackets, Corner Brackets (Corners without Posts) (46764) Nut (46764) (53206) Bottom Corner Support (53205)Top Corner Sup- Bracket port Bracket (27868-1) Bolt (27868-1) Bolt (53039) Cone Bracket (53039) 2nd Hole Cone Bracket 1st Hole One Notch Two Notches Hardware Full Scale (54287) 5/16-18 x 1.00 (46764) 5/16 Flg.
  • Page 10: Installing The Drive Assembly And Motor Mount

    ® Installation 57" Endura Installing the Drive Assembly and Motor Mount Apply a Fan Description Decal to the Shroud as shown. (Included in Parts Package) (48396C) Motor Support (46764) (53753-X) Drive Assembly (46764) (54287) x8 Hardware Full Scale (54287) 5/16-18 x 1.00 (46764) 5/16 Flg.
  • Page 11: Top And Bottom Pivot Plates And Eyebolt, Door Stop Cable

    ® 57" Endura Installation Top and Bottom Pivot Plates and Eyebolt, Door Stop Cable (53037) (46764) Top Pivot Plate V-Post (46764) Nut Pivot Plate Tab Centered in V-Post (3066) Eyebolt (53036) Bottom Pivot Plate Pivot Plate Tab V-Post Centered in V-Post (46764) Nut Hardware Full Scale Insert (53399) Door Stop Cable...
  • Page 12: Bottom Shelf Installation

    ® Installation 57" Endura Bottom Shelf Installation (41561) Center of Rough SS 1/4-10 x 1-1/2" Lag Screws Opening Tighten until Snug only. Do not Deform the Bottom Shelf.) (53338) Bottom Shelf Outside of House Center of Bottom Shelf If the Shelf is too long Trim equal amounts from both ends.
  • Page 13 ® 57" Endura Installation It is important when attaching the Fan to the Wall to keep edges of Shroud straight. A 600 Lb. Hand Clamp can be used to straighten Shroud if necessary. Keep edges of Shroud Straight Pre-drill holes to 3/16" [4.8 mm] to avoid splitting lumber.
  • Page 14: Cone Assembly

    ® Installation 57" Endura Cone Assembly Assemble Cone Panels as shown below. Prop the Cone Panels up off the ground to ease assembly One Hole Two Holes Tabs Up Tabs Snap positively in place MV2406P...
  • Page 15: Installing The Orifice Frame

    ® 57" Endura Installation Installing the Orifice Frame Rounded Tab on the Cone Important! Line up the Seam in the Orifice Frame with one of the rounded Tabs on the Cone. Orifice Frame Shown Gray for Clarity. (46764) (53611) Frame (53416) Bracket Orifice...
  • Page 16 ® Installation 57" Endura Attach the cone to the Shroud as shown below. Slip the Orifice Frame behind the Bottom Pivot Plate. Bottom Pivot Plate 5/16 Flg. Nut (46764) If necessary, slip a thin piece of metal between the Shroud and Cone and work it around the Cone to get it on.
  • Page 17: Door Assembly And Installation

    ® 57" Endura Installation Door Assembly and Installation Doors are Left and Right specific. Insert Door Pins in both Doors as shown. Push Pins in until they bottom out. (53038) Door Pin View of Back of Door View of Back of Door Door Spring Holes in...
  • Page 18: Grill Installation

    ® Installation 57" Endura Grill Installation Install the Fan Cone Grill (as shown). Attach the end of the Door Stop Cable to the bot- tom Grill Leg as shown. (54287) (46764) (ST99070) Door Stop Cable (46764) (54287) (46764) Door Stop Cable (46764) even with the (54287)
  • Page 19: Rotate Motor Support (Assembled Fans)

    Rotate Motor Support (Assembled Fans) Attach the Motor Support Bracket to the Posts with Rotate the Motor Support Bracket into the upright position by removing the 5/16 Bolts (54287) and 5/16 Flange Nuts (46764). upper Bolt and Nut, and loosening the lower Bolt and Nut. Remove Bolt 4x (54287) 5/16-18 x 1.00 Loosen Bolt...
  • Page 20: Motor Installation

    ® Installation 57" Endura Motor Installation Attach Motor to Z-Bracket. (54287) Motor Z-Bracket (46764) Torque Set Screw to 150-165 IN-LBS [16.9-18.6 NM] Motor Anti-Seize Motor Sheave 3/16" Key Supplied (Taped to Motor) Center the Sheave with the Hole in the Z-Bracket (46764) (54287) 5/16-18 x 1.00 SS 5/16 Flg.
  • Page 21: Belt Installation

    ® 57" Endura Installation Belt Installation Motor Sheave Fan Blade Part Tensioner Pulley Push Number Belt Driven Sheave Blade Installation Anti-Seize Blade 1/4" Key Fan Blade Flush with the End of Shaft. Torque Blade Set Screws to 150 - 160 IN [16.9-18.1 NM] LBS.
  • Page 22: Door Spring Installation

    ® Installation 57" Endura Push only on inner most 2" [5.08 cm] of Shroud If Clearance is insufficient, check that the 1/8" [3mm] Minimum mounting surface is flat, and that the sides of the Shroud are straight. To Gain more Tip Spin the Blade by hand and check that there is Clearance, remove the Lag Screws from the minimum of 1/8"...
  • Page 23 ® 57" Endura Installation Caulking Caulk both Ends of the Bottom Shelf and as needed to fill any gaps between the Shroud and the Framed opening. Caulk Both Ends of the Bottom Shelf MV2406P...
  • Page 24: Motor Wiring

    ® Installation 57" Endura Motor Wiring Screwhook Check that the electrical power being supplied to the Fan matches the electrical Specifica- tions on the Fan and Motor Decals. Remove the Motor Access Cover. Install an electrical disconnect within reach of each Fan installed.
  • Page 25: Screen Assembly

    ® 57" Endura Installation Screen Assembly Install a Spring at each corner. Install Spring per steps A-D below. 2. Install a spring (54480) in the 3. Rotate the Screen in the direction upper left corner following 1. Fold the Screen Sides as shown. shown installing a Spring at a second steps A through D below.
  • Page 26: Screen Installation

    ® Screen Installation 57" Endura Screen Installation 1" [2.5cm] 1" [2.5cm] 3/8" [1cm] 3/4" 3/4" [1.9cm] Depth of [1.9cm] all Screwhooks 3/4" [1.9cm] 3/4" [1.9cm] 28" 28" [71cm] [71cm] 14" [35.6cm] 14" [35.6cm] 3/4" [1.9cm] 3/4" [1.9cm] Continued on next page..MV2406P...
  • Page 27 ® 57" Endura Screen Installation Continued Screen Installation Continued Hang Screen on Top Screwhooks Motor Cord Screen Rests on Side Screwhooks as shown. MV2406P...
  • Page 28: Test Fan For Proper Operation

    ® Test Fan for proper operation. 57" Endura Test Fan for proper operation. Plug the Fan in and test for proper operation Maintenance IMPORTANT! Disconnect Power Prior To Maintaining Or Cleaning The Fan. The fan may start automatically causing serious injury or death. •...
  • Page 29: Fan Bearing And Belt Tensioner Lubrication

    ® 57" Endura Maintenance Fan Bearing and Belt Tensioner Lubrication • Grease zerks are provided for lubrication on the fan shaft bearings and the belt tensioner. • Lubricate the fan every 2-6 months or whenever these components get wet. • Disconnect power to the fan before lubricating.
  • Page 30: Part Numbers (Itemized)

    Part Numbers (Itemized) Two Notches Detail "B" Detail "A" 17 x4 One Notch...
  • Page 31: Part Numbers

    Part Numbers Detail "A" (From previous page) Detail "B" (From previous page) ® 57" Endura Fan Part Numbers 53464-XX, -XXS Item Qty. Description Part No. Models Motor, 1.5H 1PH-60HZ-230V 49903 -22, -22S, -23 Motor, 1.5H 3PH-60/50HZ-200/380-460V 48608 -41,-42,-51,-52,-41S,-42S,-51S,-52S Item Qty. Description Part No.
  • Page 32 Part Numbers Itemized (Continued) 20 x4...
  • Page 33 Part Numbers (Continued) ® 57" Endura Fan Part Numbers 53464-XX, or 53464-XX,XXS Item Qty. Description Part No. Models Orifice Frame 53416 Orifice Frame Bracket 53611 57" Cone Panel 53163 Top Pivot Plate 53037 Bottom Pivot Plate 53036 Ø1/2" x 11" Door Spring 49629 72.5"...
  • Page 34: Revisions To This Manual

    Item 50 was (7791-3) 1/4-20 x 1/2 Press Stud 30,31 Item 49 was 53896 For additional parts and information, contact your nearest Chore-Time distributor or representative. Find your nearest distributor at: www.choretime.com/contacts Chore-Time Group, A division of CTB, Inc. PO Box 2000...

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