Rice Lake IQ plus 510 User & Installation Manual
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Rice Lake IQ plus 510 User & Installation Manual

Digital weight indicator
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IQ plus
510
®
Digital Weight Indicator
Version 2.1
Installation Manual
64880

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Summary of Contents for Rice Lake IQ plus 510

  • Page 1 IQ plus ® Digital Weight Indicator Version 2.1 Installation Manual 64880...

  • Page 3: Table Of Contents

    Course descriptions and dates can be viewed at www.rlws.com or obtained by calling 715-234-9171 and asking for the training department. Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice.
  • Page 4 7.11 Specifications..............54 IQ plus 510 Limited Warranty ........................ 55...

  • Page 5: About This Manual

    This manual applies to indicators using Version 2.1 of the IQ plus 510 software. See Section 7.10 on page 53 Authorized distributors and their employees for a summary of software changes included in this can view or download this manual from the release.

  • Page 6: Indicator Operations

    14-segment digits used to display weight data. The IQ plus 510 keypad and normal mode key functions are shown in Figure 1-2. • A two-digit units annunciator shows the units associated with the displayed value: lb=pounds, P R I M A R Y D I S P L A Y...

  • Page 7: Installation

    Cable Connections easily accessible The IQ plus 510 provides five cord grips for cabling Unpacking and Assembly into the indicator: one for the power cord, three to accommodate communications, digital I/O, and...

  • Page 8: Load Cells

    fitting as shown in Figures 2-2 jumper in the ON position. If the +EXC and 2-3. Tighten cord grips. measurements are < 5% greater (or are less) than the –EXC measurements, set the jumper in the OFF position. IQ plus 510 Installation Manual...
  • Page 9 Prn TxD EDP RxD EDP TxD KEYPAD CONNECTOR RS485-B RS485-A LOCATION OF INSTALLED ANALOG OUTPUT MODULE –I EPROM C100 C104 BROWN WIRE BLUE WIRE TO LINE FILTER Figure 2-4. IQ plus 510 CPU and Power Supply Board, Version 2 Installation...

  • Page 10: Serial Communications

    Mount the analog output module on its standoffs in the location shown in Figure 2-4 on page 5 and plug the module input into connector J5 on the IQ plus 510 board. Connect output cable to the analog output module as shown in Table 2-4, then reassemble the enclosure (Section 2.5).

  • Page 11: Enclosure Reassembly

    Figure 2-5. IQ plus 510 Enclosure Backplate Board Removal If you must remove the IQ plus 510 CPU board, use the following procedure: 1. Disconnect power to the indicator. Loosen cord grips and remove backplate as described in Section 2.2 on page 3.

  • Page 12: Replacement Parts

    Replacement Parts Table 2-5 lists replacement parts for the IQ plus 510, including all parts referenced in Figures 2-6 through 2-9. Number Description (Quantity) Figure 41397 Enclosure, sloped front (1) Figure 2-9 on page 12 41401 Enclosure, flat front (1)
  • Page 13 Number Description (Quantity) Figure 65981 Brass spacer (1) Figure 2-9 on page 12 15130 Internal lock washers (2) 50959 Metal cable grip, PG9(1) Figure 2-6 on page 9 50962 Metal cord grip nut, PG9 (1) 73769 Grounding clips — 42104 7-position connectors for J4, and J12 (2) Figure 2-4 on page 5 —...
  • Page 14 POWER CORD 37/4X TO BACKPLATE GROUND STUD TO CPU BOARD P2 8/6X/D Figure 2-7. Enclosure and Line Filter Assembly IQ plus 510 Installation Manual...
  • Page 15 40/3X/C 5/6X/A 38/3X SLOPED FRONT MODELS ONLY TO JUMPER JP4 Figure 2-8. Enclosure and CPU Board Assembly Installation...
  • Page 16 3/13X/B 44/3X Figure 2-9. Bezel Assembly 29/4X 39/4X 27/2X 25/2X Figure 2-10. Tilt Stand Assembly IQ plus 510 Installation Manual...

  • Page 17: Configuration

    Configuration Methods mode. The IQ plus 510 indicator can be configured by using 4. Start the Revolution program. the front panel keys to navigate through a series of Figure 3-1 shows an example of one of the Revolution configuration menus or by sending commands or...

  • Page 18: Front Panel Configuration

    Front Panel Configuration The IQ plus 510 indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode. Table 3-1 summarizes the functions of each of the main menus.

  • Page 19: Menu Structures And Parameter Descriptions

    (see Figure 3-4). Menu Structures and Parameter Descriptions The following sections provide graphic representations of the IQ plus 510 menu structures. In the actual menu structure, the values you choose under each parameter are arranged horizontally. To save page space, menu choices are shown in vertical columns.

  • Page 20: Configuration Menu

    To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions. Display divisions for primary and secondary units are specified on the FORMAT menu. Table 3-2. Configuration Menu Parameters IQ plus 510 Installation Manual...
  • Page 21 CONFIG Menu Parameter Choices Description ZTRKBND Automatically zeroes the scale when within the range specified, as long as the input is 0.5D within the ZRANGE and scale is at standstill. Selections are ± display divisions. Maximum legal value varies depending on local regulations. ZRANGE 1.9% Selects the range within which the scale can be zeroed.

  • Page 22: Format Menu

    8888880 number 1SEC 8888888 8888880 8888800 1500MS 8.888888 8888800 2SEC 2500MS 88.88888 8.888888 888.8888 88.88888 3SEC TROYOZ 8888.888 888.8888 4SEC TROYOZ TROYLB 6SEC 88888.88 8888.888 TROYLB 888888.8 88888.88 8SEC NONE NONE Figure 3-6. Format Menu IQ plus 510 Installation Manual...
  • Page 23 FORMAT Menu Parameter Choices Description Level 2 submenus PRIMAR DECPNT Specifies the decimal position, display divisions, and units used for the primary units. See DSPDIV Level 3 submenu parameter descriptions. UNITS SECNDR DECPNT Specifies the decimal position, display divisions, units, and conversion multiplier used for the DSPDIV secondary units.
  • Page 24 The default is 0.453592, which is the conversion factor for changing choices via pounds to kilograms. See Section 7.7 on page 49 for a list of multipliers. keyboard To toggle between primary and secondary units, press the UNITS key. Table 3-3. Format Menu Parameters (Continued) IQ plus 510 Installation Manual...

  • Page 25: Calibration Menu

    3.2.3 Calibration Menu See Section 4.0 on page 29 for calibration procedures. CONFIG XXXXXXX FORMAT CALIBR SERIAL PROGRM XXXXXXX PFORMT DIG IN XXXXXXX ALGOUT XXXXXXX VERS WZERO WVAL WSPAN WLIN REZERO *CALIB* CALIB* *CALIB* Display and edit Display and edit Press Enter to Display and edit test weight value...

  • Page 26: Serial Menu

    3.2.4 Serial Menu See Section 7.4 on page 45 for information about IQ plus 510 serial data formats. CONFIG FORMAT XXXXXXX CALIBR SERIAL PROGRM XXXXXXX DIG IN XXXXXXX ALGOUT VERS PFORMT PRNDEST BAUD BITS TERMIN EOLDLY BAUD BITS TERMIN EOLDLY...
  • Page 27 SERIAL Menu Parameter Choices Description Level 3 Submenus EDP Port BAUD 9600 Baud rate. Selects the transmission speed for the EDP port. 19200 1200 2400 4800 BITS 8NONE Selects number of data bits and parity of data transmitted from the EDP port. 7EVEN 7ODD TERMIN...

  • Page 28: Program Menu

    KCLRCN EDP command or a CLRCN digital input. Value specified must be in the range 0–9 999 999. Specifies the unit identification number. Value specified must be in the range 0–9 999 999. number Table 3-6. Program Menu Parameters IQ plus 510 Installation Manual...
  • Page 29 PROGRM Menu Parameter Choices Description KYBDLK Keyboard lock. Specify ON to disable the keypad in normal mode. ZERONLY Zero key only. Specify ON to disable all front panel keys except ZERO in normal mode. REGULAT NTEP Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site. OIML •...

  • Page 30: Print Format Menu

    Scroll right in format string characters of format Display and edit active character and Decrement ASCII value of active character Increment ASCII value of active character ASCII value Delete active character Figure 3-10. Print Format Menu IQ plus 510 Installation Manual...

  • Page 31: Digital Input Menu

    3.2.7 Digital Input Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS XXXXXXX XXXXXXX XXXXXXX XXXXXXX DIGIN1 DIGIN2 DIGIN3 DIGIN8 • • • Same as DIGIN1 ZERO NT/GRS TARE GROSS UNITS PRINT PRIM DSPTAR KBDLOC CLRTAR HOLD CLRCN Figure 3-11.

  • Page 32: Analog Output Menu

    Version menu: when selected, the indicator displays the installed software version number. CONFIG FORMAT XXXXXXX CALIBR SERIAL PROGRM PFORMT XXXXXXX DIG IN ALGOUT XXXXXXX XXXXXXX VERS Software version Figure 3-13. Version Menu IQ plus 510 Installation Manual...

  • Page 33: Calibration

    Calibration ™ The IQ plus 510 can be calibrated using the front panel, EDP commands, or the Revolution configuration utility. Each method consists of the following steps: • Zero calibration • Entering the test weight value • Span calibration •...

  • Page 34: Edp Command Calibration

    WVAL=nnnnnn<CR> 7. Send the KUPARROW or KEXIT EDP command to exit setup mode. 4. Send the WSPAN EDP command to calibrate span. The indicator displays while *CAL* calibration is in progress. IQ plus 510 Installation Manual...

  • Page 35: Revolution Calibration

    Revolution Calibration 5. Enter the to be used for ™ Value of Test Weight span calibration then click START To calibrate the indicator using Revolution, the 6. A dialog box asks whether hooks or chains indicator EDP port must be connected to a PC running are used to hang calibration test weights.

  • Page 36: More About Calibration

    126 000 147 000 168 000 189 000 210 000 231 000 252 000 273 000 294 000 315 000 420 000 525 000 735 000 1 050 000 Table 4-1. Ideal A/D Raw Counts IQ plus 510 Installation Manual...

  • Page 37: Edp Commands

    EDP Commands The IQ plus 510 indicator can be controlled by a personal computer or remote keyboard connected to Command Function the indicator EDP port. Control is provided by a set of EDP commands that can simulate front panel key...

  • Page 38: Reporting Commands

    List all parameter values page 51 for more information about test mode and using the TEST menu. VERSION Write IQ plus 510 software version All load cell calibration settings are lost when NOTE: Write current displayed weight with units the RESETCONFIGURATION command is run.
  • Page 39 Command Description Values PRI.DECPNT Primary units decimal position 8.888888, 88.88888, 888.8888, 8888.888, 88888.88, 888888.8, 8888888, 8888880, 8888800 PRI.DSPDIV Primary units display divisions 1D, 2D, 5D PRI.UNITS Primary units LB, KG, G, OZ, TN, T, GN, TROYOZ, TROYLB, LT, NONE SEC.DECPNT Secondary units decimal position 8.888888, 88.88888, 888.8888, 8888.888, 88888.88, 888888.8, 8888888, 8888880, 8888800...
  • Page 40 Gross demand print format string See Section 6.0 on page 39 for detailed information NFMT Net demand print format string EDPFMT EDP demand print format string HDRFMT Header format string Table 5-8. PFORMT EDP Commands IQ plus 510 Installation Manual...

  • Page 41: Normal Mode Commands

    Command Description Values DIGIN1 Digital input function OFF, ZERO, NT/GRS, TARE, UNITS, PRINT, DSPTAR, KBDLOC, DIGIN2 HOLD, CLRCN, GROSS, NET, PRIM, SEC, CLRTAR DIGIN3 DIGIN4 DIGIN5 DIGIN6 DIGIN7 DIGIN8 Table 5-9. DIG IN EDP Commands Command Description Values SOURCE1 Analog output source GROSS, NET OFFSET Zero offset...

  • Page 42: Saving And Transferring Data

    5.2.2 Downloading Configuration Data from PC to Indicator Connecting a personal computer to the IQ plus 510 Configuration data saved on a PC or floppy disk can EDP port allows you to save indicator configuration be downloaded from the PC to an indicator. This data to the PC or to download configuration data from...

  • Page 43: Print Formatting

    <N2> Net weight in non-displayed units commands in displayed units (<G>, <N>, and <T>). <T> Tare weight in displayed units The default IQ plus 510 print formats are shown in <T2> Tare weight in non-displayed units Table 6-2. <AE> Ticket header (HDRFMT)

  • Page 44: Customizing Print Formats

    6.2.1 Using the EDP Port GFMT=<AE><G> GROSS<NL> With a personal computer, terminal, or remote keyboard attached to the IQ plus 510 EDP port, you 6.2.2 Using the Front Panel can use the EDP command set to customize the print I f y o u h a v e n o a c c e s s t o e q u i p m e n t f o r format strings.

  • Page 45: Using Revolution

    6.2.3 Using Revolution The Revolution configuration utility provides a print formatting grid with a tool bar. The grid allows you to construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or EDP command methods. Using Revolution, you can type text directly into the grid, then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket.

  • Page 46: Appendix

    Error Messages The IQ plus 510 indicator provides a number of error messages. When an error occurs, the message is shown on the indicator display. Error conditions can also be checked remotely by using the XE EDP command as described in Section 7.1.2.

  • Page 47: Using The Xe Edp Command

    The XE EDP command can be used to remotely query Two EDP commands, P and ZZ, can be used to the IQ plus 510 for the error conditions shown on the provide status about the indicator. front panel. The XE command returns a decimal •...

  • Page 48: Tare And Zero Key Functions

    CLEAR TARE ZERO and CLEAR TARE positive TARE ZERO TARE no action NONE zero or negative TARE ZERO CLEAR TARE positive TARE CLEAR TARE Table 7-3. TARE and ZERO Key Functions for REGULAT Parameter Settings IQ plus 510 Installation Manual...

  • Page 49: Data Formats

    Data Formats If the initiating device address matches the port address of an IQ plus 510 on the RS-485 network, that 7.4.1 Continuous Output Serial Data Format indicator responds. For example, with demand If continuous transmission is configured for the EDP...

  • Page 50: Ascii Character Chart

    IQ plus 510 PFORMT menu. The actual character printed depends on the character mapping used by the output device. The IQ plus 510 can send or receive any ASCII character value (decimal 0–255). Due to limitations of the indicator display, some characters cannot be shown.
  • Page 51 ASCII ASCII ASCII ASCII Ç á α ü í β é ó Γ π â ú Σ ä ñ à Ñ σ å ª µ ç º τ Φ ê ¿ ë Θ è ¬ Ω ï δ ∞ î ì...

  • Page 52: Digital Filtering

    Reconfigure as necessary to find the lowest settling time. The DFSENS (digital filter sensitivity) effective value for the DFSENS parameter. and DFTHRH (digital filter threshold) parameters can be used to temporarily override filter averaging and improve settling time: IQ plus 510 Installation Manual...

  • Page 53: Conversion Factors For Secondary Units

    Conversion Factors for Secondary Units The IQ plus 510 has the capability to mathematically convert a weight into many different types of units and Primary Unit x Multiplier Secondary Unit instantly display those results with a press of the key.

  • Page 54: Analog Output Calibration

    Press re-adjust the zero value as required. • For current output, connect ammeter leads to pins 1 and 2 6. Return to normal mode. Analog output function can be verified using test weights. IQ plus 510 Installation Manual...

  • Page 55: Test Mode

    Test Mode To enter test mode, press and hold the setup switch until the front panel display shows the word TEST In addition to normal and setup modes, test mode After about three seconds, the test mode display provides a number of diagnostic functions for the IQ automatically shifts to the first test menu function, plus 510, including: A/DTST.
  • Page 56 Press and hold the setup switch, then press the Enter key to clear values stored in battery-backed SRAM. PRTCFG Print configuration Press and hold Enter key to send configuration data to the serial port. This function is equivalent to using the DUMPALL EDP command. Table 7-7. Test Menu Functions IQ plus 510 Installation Manual...

  • Page 57: 7.10 Software Revision History

    7.10 Software Revision History Digital Inputs The following list summarizes the principal software changes made for Version 2.1: • Digital input selections now include CLRTAR (clear tare), GROSS, NET, PRIM (primary • New SMPRAT parameter on the CONFIG units), and SEC (secondary units) pseudo key menu provides selectable A/D conversion rate functions.

  • Page 58: Specifications

    Hitachi H8/3002 main processor @ OIML 9.8304 MHz R76-2 Test Certificate TC5678 Digital Inputs 8 inputs, TTL or switch closure, active-low Accuracy Class : 10 000 Digital Filter Software selectable: 1–256, enhanced ® Rattletrap hybrid digital filtering ® LISTED IQ plus 510 Installation Manual...

  • Page 59: Iq Plus 510 Limited Warranty

    IQ plus 510 Limited Warranty Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two years.

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