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Related Manuals for Roach Conveyors 138LRC
Summary of Contents for Roach Conveyors 138LRC
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Page 2: Table Of Contents
GENERAL INSTALLATION INFORMATION .............. 5 -Slave Drive / Mating to Other Conveyors ............5 MODEL 138LRC ....................16 -Identifying / Installing Permanent Floor Supports ............ 5 -Parts List for Unit With End Drive / Side Mount End Drive ........16 CEILING HANGERS AND POLYTIER SUPPORTS............ -
Page 3: Cautions, Warnings And Hazards
CAUTIONS, WARNINGS AND HAZARDS INTRODUCTION This manual was prepared as a “how-to- unit in an application receiving little or it is your responsibility to become familiar guide” for installers, end-users and main- no maintenance. You may find that a with the unit, to know potential hazards tenance personnel. -
Page 4: Safety Information / Receiving & Inspection
SAFETY INFORMATION / RECEIVING & INSPECTION IMPORTANT SAFETY GUIDELINES WARNING: All personnel coming in contact with this conveyor should be aware of the following safety guidelines BEFORE USING OR WORKING AROUND CONVEYOR. NOTE: ALWAYS notify Roach Manufacturing® whenever any conveyor is used in an application or condition other than was originally intended. -
Page 5: General Installation Information
138LRC and 196LRC. In the spur and the curve and one support at the lag bolts in a diagonal pattern in support center of the curve, a single leg support is tangent end of the curve. -
Page 6: Ceiling Hangers And Polytier Supports
CEILING HANGERS AND POLYTIER SUPPORTS INSTALLATION OF CEILING HANGERS WARNING: It is the responsibility of the customer and installation personnel to sup- ply and install net or mesh guarding on conveyors mounted overhead to prevent product and/or debris from falling to floor in areas where required. -
Page 7: Installation Of Belting
INSTALLATION OF BELTING V-BELT CONNECTIONS WARNING: Safety finger guards are located above V-belt on all live roller curves and spurs. Removal of finger guard assemblies may result in serious injury to personnel stationed near or coming in contact with conveyor. V-belt must be kept in good condition and belt tension must be properly adjusted for safe work environ- ment. -
Page 8: V-Belt Drive Pressure Adjustment
INSTALLATION OF BELTING V-BELT DRIVE PRESSURE ADJUSTMENT WARNING: Safety finger guards are located above V-belt on all live roller curves and spurs. Removal of finger guard assemblies may result in serious injury to personnel stationed near or coming in contact with conveyor. V-belt must be kept in good condition and belt tension must be properly adjusted for safe work environ- ment. -
Page 9: V-Belt Path
V-BELT PATHS V-BELT PATH FOR SPURS AND CURVES... -
Page 10: Start-Up Procedures
START-UP PROCEDURES DRIVE CHAIN AND SPROCKET ALIGNMENT WARNING: To check drive sprocket CHAIN GUARD REMOVED FOR CLARITY alignment, it is imperative that conveyor is WARNING: DO NOT OPERATE CONVEYOR shut “OFF” and power source is locked out WITH CHAIN GUARD REMOVED before any adjustments are attempted. -
Page 11: Gear Reducer Vent Plug
START-UP PROCEDURES GEAR REDUCER VENT PLUG PosiVent Unique design incorporates a single seam construction. Factory filled with synthetic lubrication for universal mounting. Lubed for life, no oil changes are required. To expedite the installation and start-up process, all gear red ucers are shipped filled with oil. The reducers are sealed and lubed for life and require no oil changes. -
Page 12: Maintenance Safety Precautions
MAINTENANCE SAFETY PRECAUTIONS BEFORE PERFORMING MAINTENANCE CAUTION: Only trained personnel shall perform maintenance functions. Before maintenance operations are performed, conveyor must be shut “OFF” and disconnects locked in the “OFF” position to prevent unit from unauthorized start-up. One of the most important guidelines for maximizing conveyor Do not perform any work on conveyors or conveyor system while operation and personnel safety is to implement a regular mainte- in operation unless it is impossible to otherwise conduct adjust-... -
Page 13: Maintenance And Lubrication
MAINTENANCE AND LUBRICATION PERIODIC MAINTENANCE SCHEDULE MODEL NO.__________ WEEKLY RECOMMENDED MAINTENANCE SCHEDULE* COMPONENT DETAIL OF MAINTENANCE V-Belt Inspect belt tension and sheave drive pressure applied to V-Belt. V-Belt Pressure Sheaves Check & re-tighten axles. Check for overall wear. Pillow Block/Flange Bear- Lubricate in dirty, dusty or moist/wet conditions. -
Page 14: Recommended Lubricants
MAINTENANCE AND LUBRICATION RECOMMENDED LUBRICANTS MISC. LUBRICANTS LUBRICANT BRAND/DESCRIPTION General Purpose Grease Shell Dolium R (Shell Oil Co.) (For -30¯F to 300¯ operation)* (or Suitable equivalent) For extreme Temperature Operation Mobiltemp SHC-32 (Mobil Oil Corp.) (-90¯F to 350¯F operation)* (or suitable equivalent) Washdown Application* Shell Alvania No. -
Page 15: Trouble Shooting And Replacement Parts
TROUBLE SHOOTING AND REPLACEMENT PARTS TROUBLE SHOOTING / SERIAL PLATE TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY A. Drag on conveyor A. Inspect entire conveyor for obstruction causing drag on chain. B. Lack of lubricant B. Check for leaks. Motor & gear reduc- C. -
Page 16: Model 138Lrc
Replacement Parts on page 15). Recommended Spare Parts are shown in red. Charted are item numbers and part descriptions. When ordering use example below. Example: Need a replacement 138T tapered roller for 138LRC Part No: SN 123456 - 2 - 138T tapered roller... -
Page 17: Illustrations For Unit With End Drive / Side Mount End Drive
MODEL 138LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE / SIDE MOUNT END DRIVE... -
Page 18: Model 196Lrc
MODEL 196LRC PARTS LIST FOR UNIT WITH END DRIVE / SIDE MOUNT END DRIVE ITEM DESCRIPTION ITEM DESCRIPTION 196S roller 5/16” flat washer 254T tapered roller 3/8” flange nut 196S grooved roller 3/8” flat washer Take-up sheave mounting channel 7/16” lock washer 45°/90°... -
Page 19: Illustrations For Unit With End Drive / Side Mount End Drive
MODEL 196LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE / SIDE MOUNT END DRIVE... -
Page 20: Model 138Lrcs
MODEL 138LRCS PARTS LIST FOR UNIT WITH END DRIVE / SIDE MOUNT END DRIVE ITEM DESCRIPTION ITEM DESCRIPTION 138G roller w/5/16” hex (shortened for spur) 5/16” flange nut 138G roller w/5/16” hex 5/16” flat washer 138T tapered roller 3/8” flange nut Spur assembly (specify 30°... -
Page 21: Illustrations For Unit With End Drive / Side Mount End Drive
MODEL 138LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE / SIDE MOUNT END DRIVE... -
Page 22: Model 196Lrcs
MODEL 196LRCS PARTS LIST FOR UNIT WITH END DRIVE / SIDE MOUNT END DRIVE ITEM DESCRIPTION ITEM DESCRIPTION 196S roller (shortened for spur) 5/16” flange nut 196S roller 5/16” flat washer 254T tapered roller 3/8” flange nut Spur assembly (specify 30° or 40°) 3/8”... -
Page 23: Illustrations For Unit With End Drive / Side Mount End Drive
MODEL 196LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE / SIDE MOUNT END DRIVE... -
Page 24: Warranty
NOTE: Motors or gear reducers tampered with before inspection shall be con- sidered free of ALL Warranty Claims. --All specifications are subject to change without notice-- --Drawings are intended for illustration ONLY and are not to scale-- ROACH CONVEYORS 808 HIGHWAY 463 NORTH TRUMANN, ARKANSAS 72472-1310 Tel 870-483-7631 Fax 870-483-7049 info@roachconveyors.com...
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