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CHEVY SSR
Exhaust System Installation
2004-06 Chevrolet SSR
PN 14254 / PN 14255
TOOLS NEEDED: Safety glasses, 15 mm wrench or deep socket, 1/2" wrench or deep socket,
Torque wrench, saw or cutting wheel, chain-style pipe cutter, soapy water solution, ruler and
black marking pen
All Torca clamps should be tightened using a
properly calibrated Torque Wrench. Using an air
impact gun will damage the clamp and reduce its
ability to effectively seal the joint. It may also cause
the joint to separate thereby causing damage to
your exhaust system and your vehicle.
INSTALLATION NOTE:
Be sure to apply the provided anti-seize lubricant
to all bolts, fasteners and clamps. A pouch is
included with the hardware kit. Apply the supplied
anti-seize lubricant to the threads ONLY of all
TORCA band clamps. Failure to follow this
procedure can cause the nuts to seize on clamps
and potentially damage threads.
sure to thoroughly clean hands after use. Anti-
seize lubricant will tarnish stainless steel parts.
CAUTION:
Prior to installation, be sure your vehicle
is parked on a level surface, and the exhaust
system is cool. For safety purposes and ease of
installation, we urge you to take your vehicle to a
qualified service center or muffler installer that
employs the use of a lift.
2004 Removal Instructions:
1) Scribe line approximately 2-3 inches down from frame brace (passenger
side). See Fig. A
2) Cut pipe as far upward as possible toward the "Y" section (passenger
side). See Fig. B
3) After cutting through pipe, remove passenger side segment as shown
in Fig. C.
4) Cut the driver side stock pipe as close as possible to spot indicated by
arrow in Fig. D.
5) Cut the driver side pipe as indicated in Fig. E.
T O R C A
WARNING:
Be
C L A M P
Position slot
90° off of bolt
Position
clamp at
end of
expanded
tube
FIG. A
FIG. B
FIG. C
FIG. D
FIG. E
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Table of Contents
Related Manuals for Corsa 14254
Summary of Contents for Corsa 14254
- Page 1 Exhaust System Installation 2004-06 Chevrolet SSR PN 14254 / PN 14255 TOOLS NEEDED: Safety glasses, 15 mm wrench or deep socket, 1/2” wrench or deep socket, Torque wrench, saw or cutting wheel, chain-style pipe cutter, soapy water solution, ruler and black marking pen FIG.
- Page 2 6) After completely cutting pipe in previous step, remove the driver side segment from hanger grommet. Spray some soapy water in grommet to help. See Fig. F 7) Scribe a line 3 inches in front of stock muffler inlet. See Fig. G 8) Cut pipe approximately 3 inches in front of muffler inlet, as shown in Fig.
- Page 3 Install CORSA Head Pipe shown in Fig. M. Pre-tighten nuts using a 15mm socket as shown in Fig. N. Do not completely tighten nuts on Head Pipe until the rest of the CORSA system is in place. Install muffler, ensuring drain hole is facing toward the ground.
- Page 4 Fig. Q. Tighten bolt to a torque of 60 ft.-lbs. Next, assemble the Y-Pipe section of the CORSA exhaust system to the muffler exit. (See Fig. R) Tighten the Y-Pipe section to the muffler exit using the 3” Torca clamp provided with your system.
- Page 5 14) At this point, your pipes should look similar to the SSR rear view shown in Fig. AA. 15) Begin to install the CORSA 4” Pro-Series tips on both the driver and passenger side tail pipes. Continue to Step 16 on next page.
- Page 6 Adjustment Section The alignment of the tips can be adjusted at two locations: The rear hanger sections of the Passenger and Driver Side Tail Pipe. Begin with Passenger Side Tail Pipe Hanger Assembly. If necessary, loosen the two 1/2” nuts shown in Fig.
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