Victaulic RG3210 Operating And Maintenance Instruction Manual
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Victaulic RG3210 Operating And Maintenance Instruction Manual

Roll grooving tool
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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG3210 Roll Grooving Tool
WARNING
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, No.13, Tieshan Dong 2 Road,
DaLian Development Zone, Dalian, China 116630, Phone: 86-411-39213600,
E-Mail: vicap@victaulic.com
REV_E
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
Original Instructions
TM-RG3210

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Summary of Contents for Victaulic RG3210

  • Page 1 If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic, No.13, Tieshan Dong 2 Road, DaLian Development Zone, Dalian, China 116630, Phone: 86-411-39213600, E-Mail: vicap@victaulic.com...

  • Page 3: Table Of Contents

    TM-RG3210 / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....4 Operator Safety Instructions ... . 4 Introduction .

  • Page 4: Hazard Identification

    INSTRUCTIONS Definitions for identifying the various hazard levels are provided below . The RG3210 is designed for the sole purpose of roll grooving pipe . These instructions must This safety alert symbol indicates be read and understood by each operator important safety messages .
  • Page 5 TM-RG3210 / Operating and Maintenance Instructions Manual DANGER CAUTION Avoid using the tool in potentially This tool is designed ONLY for dangerous environments. Do not expose roll grooving pipe sizes, materials, and the tool to rain, and do not use the tool in wall thicknesses listed in the “Tool...

  • Page 6: Introduction

    RG3210 is a completely self-contained unit with a motor, power cord/plug, and hydraulic pump handle . CAUTION • The RG3210 should only be used for roll grooving pipe designated in the “Tool Ratings for Steel Pipe” section of this manual.

  • Page 7: Power Requirements

    31 meters in length should be avoided . Maximum current draw is 8 .5 amps . Cord Lengths The RG3210 tool must be grounded properly in accordance with all local and national electrical 8 meters 15 meters 31 meters code requirements .

  • Page 8: Tool Nomenclature

    TM-RG3210 / Operating and Maintenance Instructions Manual TOOL NOMENCLATURE Locking Nut Depth Adjuster Nut Hydraulic Pump Valve Hydraulic Cylinder Hydraulic Pump Handle Power Switch Upper Roll Lower Roll Power Cord PS3210 Pipe Stand Foot Switch REV_E...

  • Page 9: Tool Dimensions

    TM-RG3210 / Operating and Maintenance Instructions Manual TOOL DIMENSIONS 1100 mm 1300 mm 820 mm TOOL SPECIFICATIONS 1. Remove all components and check to ensure that all necessary items are included . Refer to Tool weight: 137 kilograms the “Receiving the Tool” section .

  • Page 10: Pre-Operation Adjustments

    PIPE LENGTH REQUIREMENTS Ensure that the proper roll set is on the tool . RG3210 tools are capable of grooving short pipe Rolls are marked with the pipe size and part lengths without the use of a pipe stand . Table 1 number .

  • Page 11: Long Pipe Lengths

    TM-RG3210 / Operating and Maintenance Instructions Manual Table 1- Pipe Lengths Suitable for Grooving Actual Pipe Minimum Length Maximum Length Outside Diameter 60.3 mm – 114.3 mm 127.0 mm – 141.3 mm 152.4 mm 165.1 mm – 168.3 mm 203.2 mm – 219.1 mm 267.4 mm –...

  • Page 12: Groove Diameter Stop Adjustment

    TM-RG3210 / Operating and Maintenance Instructions Manual CAUTION • Right-to-left tracking angle must be kept to a minimum. Keep the pipe as centered as possible on the lower roll. • Verify that the tool is level. The pipe may not track properly if the back end of the pipe is higher than the end being grooved.
  • Page 13 TM-RG3210 / Operating and Maintenance Instructions Manual 8. Groove the sample pipe by following the “Grooving Operation” section . Continue the Locking Nut grooving operation until the depth adjuster nut Depth Adjuster Nut contacts the tool head . Allow the pipe to rotate an additional one to two turns to ensure groove completion .

  • Page 14: Grooving Operation

    . This will raise the slide and upper roll to their highest positions . CAUTION • RG3210 tools are designed ONLY for roll grooving pipe sizes and wall thicknesses outlined in the “Tool Ratings for Steel Pipe” section.
  • Page 15 TM-RG3210 / Operating and Maintenance Instructions Manual NOTE: If the pipe does not remain against the WARNING lower roll, stop the tool by turning the switch to the “OFF” position . Verify that the pipe is level Grooving rolls can crush and positioned properly .

  • Page 16: Lower Roll Removal

    TM-RG3210 / Operating and Maintenance Instructions Manual LOWER ROLL REMOVAL UPPER ROLL REMOVAL WARNING WARNING • Always turn off power before making any • Always turn off power before making any tool adjustments. tool adjustments. Accidental startup of tool may result in Accidental startup of tool may result in serious personal injury.

  • Page 17: Upper Roll Installation

    TM-RG3210 / Operating and Maintenance Instructions Manual UPPER ROLL INSTALLATION LOWER ROLL INSTALLATION Clean the upper shaft to remove any dirt Clean the main shaft and lower roll bore to before installation of the upper roll . Inspect the remove any dirt before installation of the lower roll .

  • Page 18: Maintenance

    TM-RG3210 / Operating and Maintenance Instructions Manual MAINTENANCE PS3210 PIPE STAND DANGER • Before performing any repair or maintenance, disconnect the tool from the electrical source to prevent accidental startup of tool. Failure to do so could result in death or serious personal injury.

  • Page 19: Troubleshooting

    Hydraulic pump is low on oil. Refer to the “Maintenance” section. Pipe is beyond tool’s wall thickness capability. Refer to the “Tool Ratings for Steel Pipe” section. In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for assistance. REV_E...

  • Page 20: Explanation Of Critical Roll Groove Dimensions

    TM-RG3210 / Operating and Maintenance Instructions Manual EXPLANATION OF CRITICAL ROLL GROOVE DIMENSIONS WARNING • Pipe dimensions and groove dimensions must be within the tolerances specified in the tables on the following pages to ensure proper joint performance. Failure to follow these specifications could cause joint failure, resulting in serious personal injury and/or property damage.
  • Page 21 . NOTICE • Coatings that are applied to the interior surfaces of Victaulic grooved pipe couplings must not exceed 0.25 mm. This includes bolt pad mating surfaces. • In addition, the coating thickness applied to the gasket-sealing surface and within the groove on the pipe exterior must not exceed 0.25 mm.

  • Page 22: Roll Groove Specifications For Steel Pipe

    TM-RG3210 / Operating and Maintenance Instructions Manual ROLL GROOVE SPECIFICATIONS FOR STEEL PIPE Dimensions – millimeters Gasket Groove Groove Actual Min. Max. Pipe Outside Seat Width Diameter Pipe Groove Allow. Allow. Outside Diameter “A” “B” “C” Depth Wall Flare Diameter “D”...

  • Page 23: Ec Declaration Of Conformity

    Signed for and on behalf of Victaulic Company, Mr. Len R. Swantek Director – Global Regulatory Compliance Machinery Manufacturer Representative Place of Issue: Easton, Pennsylvania, USA Date of Issue: December 05, 2017 MD_DoC_RGT_005_120517_en.docx VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. ©2013 VICTAULIC COMPANY. ALL RIGHTS RESERVED...
  • Page 24 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL RG3210 Roll Grooving Tool UPDATED 03/2018 TM-RG3210 10275 REV E VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2018 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

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