Keithley S530 Administrative Manual
Keithley S530 Administrative Manual

Keithley S530 Administrative Manual

Parametric test system
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S530 Parametric Test System
Administrative Guide
PA-992 Rev. D / April 2012
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Summary of Contents for Keithley S530

  • Page 1 S530 Parametric Test System Administrative Guide PA-992 Rev. D / April 2012...
  • Page 2 Keithley Instruments products are designed for use with electrical signals that are rated Measurement Category I and Measurement Category II, as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O signals are Measurement Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-voltages.
  • Page 3 (note that selected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product). If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
  • Page 4 Safety Labels S530 System Keithley Instruments, Inc. 28775 Aurora Road Cleveland, Ohio 44139 1-888-KEITHLEY www.keithley.com This is the S530 System cabinet front view:...
  • Page 5 Safety Labels S530 System Keithley Instruments, Inc. 28775 Aurora Road Cleveland, Ohio 44139 1-888-KEITHLEY www.keithley.com This is the S530 System cabinet rear view:...
  • Page 6: Table Of Contents

    Site preparation and installation ........................... 3 Site preparation checklist ............................3 Unpacking the S530 system ............................4 Unpacking the S530 system accessories ....................... 11 Keithley FSE ................................14 EXAMPLE S530 System Installation Form ......................15 System cabinet size and weight ..........................17 Power and operating conditions ..........................
  • Page 7: System Description

    Figure 1 for an example of the S530 system (refer to the legend in the next Figure that shows where the instruments are located in the system). Table 1: S530 system configuration options •...
  • Page 8 S530 Administrative Guide Figure 1: S530 parametric test system configuration example PA-992 Rev. D / April 2012...
  • Page 9: Optional Accessories

    Site preparation checklist The follwing table provides a site preparation checklist to help you prepare your site for the S530 system in your facility. If you find that an item listed is not valid for your site, then you can indicate it with “N/A.”...
  • Page 10: Unpacking The S530 System

    S530 Administrative Guide Unpacking the S530 system The Keithley field service engineer (FSE) is responsible for unpacking the S530 system cabinet and the accessories (which is in a separate box). However, it is recommended that the customer moves the crate and the accessories box to the area where the system is going to be used.
  • Page 11 S530 Administrative Guide Figure 3: Crate shock sensor Figure 4: Crate tipping indicator NOTE You will need at least two people to unpack and move the S530 system cabinet. PA-992 Rev. D / April 2012...
  • Page 12 S530 Administrative Guide 1. Remove the clamps from the crate using a standard screwdriver: 2. Open the front of the crate: PA-992 Rev. D / April 2012...
  • Page 13 S530 Administrative Guide 3. Make sure the ramp support is pulled away from the crate. It is held in place with Velcro. 4. Attach the ramp using the two bolts that are attached to the botom front part of the crate:...
  • Page 14 S530 Administrative Guide 5. Remove the padding from the front of the S530 system cabinet: PA-992 Rev. D / April 2012...
  • Page 15 S530 Administrative Guide 6. Remove the four bolts from the bottom of the crate that are attached to the bottom of the S530 system cabinet using a 19mm socket head on a socket wrench: 7. Save the hardware (the four bolts and washers) that you remove from the bottom of the crate:...
  • Page 16 S530 Administrative Guide 8. Unlock the two wheels (casters) that are on the front of the S530 system cabinet by moving the locks up: 9. With two people, slide the S530 system cabinet down the ramp: PA-992 Rev. D / April 2012...
  • Page 17: Unpacking The S530 System Accessories

    S530 Administrative Guide 10. Remove the tape from the packing material using scissors, taking care not to scratch the S530 sytstem cabinet: 11. Move the S530 system cabinet to its final destination: The system cabinet is shipped from the factory with all of the instruments installed. Most equipment connections and wiring in the system’s cabinet instruments were made at the factory.
  • Page 18 S530 Administrative Guide Figure 5: S530 system accessories boxes The accessories box contains a computer monitor, keyboard, and mouse. It also includes required installation hardware, USB extension cables, connectors for the keyboard and mouse, and any other accessories that may have been ordered with the system.
  • Page 19 S530 Administrative Guide Figure 7: Monitor arm accessory Figure 8: Keyboard tray and arm accessory PA-992 Rev. D / April 2012...
  • Page 20: Keithley Fse

    • Verify communications of all instruments and with the properly configured prober. • Perform system diagnostics and confidence test of the entire S530 system, to include the 60190-PCA (if ordered). • Record all of the information on the System Installation Form (see below for example).
  • Page 21: Example S530 System Installation Form

    S530 Administrative Guide EXAMPLE S530 System Installation Form Company: Sales Order #: Address: Date: QMO #: Contact: Phone #: System Configuration: System: Low-Current High-Voltage Software: KTE Version: Version: 4210-CVU: Matrix Configuration: 2-wire matrix Kelvin (4-wire) 9139A PCA: Yes, # of pins wired...
  • Page 22 S530 Administrative Guide Installation complete? System Diagnostics passed? Deficiencies Resolution Due Date Notes: Installation Signatures: Keithley Instruments Date Customer Date PA-992 Rev. D / April 2012...
  • Page 23: System Cabinet Size And Weight

    System power dissipation The total power dissipated by the S530 depends on the type and number of instruments in the test system. For instance, the power distribution unit (PDU) limits the incoming power to these instruments. While the PDU ensures electrical safety and compliance to the required standards, it does not prevent the system from overheating.
  • Page 24: Triax Connector Handling And Contamination

    S530 Administrative Guide Air quality: The S530 system is compatible for use in a Class 10 clean room. Audible system noise: dB level is 65. Air flow: The S530 system is configured for top to bottom air flow. Altitude: Less than 6,561 feet (2000 m) above sea level.
  • Page 25: Installation And Connections

    S530 Administrative Guide When you perform removal and installation procedures, or maintenance on the system, lockout by placing a padlock through the bracket by the PDU breaker and tagout as appropriate (see the Remove system power topic for more information).
  • Page 26: Floor Plan

    S530 Administrative Guide WARNING Seismic securement is required for safety of the S530 system and for personnel. You must bolt the legs adjacent to the four casters to the floor. See the Seismic securement topic in this document for details.
  • Page 27 S530 Administrative Guide Figure 10: S530 floor plan, top view PA-992 Rev. D / April 2012...
  • Page 28: Seismic Securement

    Figure 11: S530 weight distribution and center of gravity Seismic securement Seismic securement is required for the S530 system cabinet. You must bolt down the system to the floor for safety purposes and to ensure the cabinet will not tip over. In...
  • Page 29 S530 Administrative Guide Figure 12: S530 system keyboard tray tip-over hazard PA-992 Rev. D / April 2012...
  • Page 30: Equipment Startup

    Figure 13: Seismic system cabinet restraints Figure 14 shows how a floor mounting bracket is installed. Keithley part numbers are included for the required hardware. Figure 14: Floor mounting bracket installation...
  • Page 31: Initial Equipment Startup

    Shut down using ACS NOTE You must have administrator rights in ACS software in order to shut down the S530 system. 1. Double-click the Shutdown icon on the computer desktop. On the dialog box that opens, click Yes that you want to Shutdown the S530 Tester.
  • Page 32: Shut Down Using Kte

    S530 Administrative Guide Figure 16: Shut down the S530 2. Once the ACS host computer has shut down, press the power button on the front door of the system cabinet (see Figure 17). Shut down using KTE On the LINUX console, 1.
  • Page 33 S530 Administrative Guide Figure 17: S530 system cabinet front view PA-992 Rev. D / April 2012...
  • Page 34: Safety Interlocks

    Safety interlocks For operator safety, the S530 has interlocks on both the front and back cabinet doors and at the device under test (DUT). If you open a cabinet door or open the DUT interlock while instruments are sourcing, the interlock is activated causing the output from the source-measure instruments to output no voltage (0 volts;...
  • Page 35: Maintenance

    Ensure that the instruments are connected to the appropriate ports on the switching matrix per Figure Figure 21, or 22. Note: As the S530 ships from the factory, all instruments are already connected to the Figure Figure correct ports on the switching matrix.
  • Page 36: Electrical Hazard Tasks

    Repair and replacement Keithley Instruments, Inc. offers a fee-based service agreement with all S530 systems; a field service engineer will either repair or replace equipment. For more information about this service agreement, contact Keithley Instruments at 1-888-534-8453.
  • Page 37 3. Properly supporting unit, remove it from the system cabinet. Calibration Keithley Instruments offers a fee-based calibration service with all S530 systems; a field service engineer will calibrate instrumentation and perform system confidence checks according to the system typical specifications. For more information about this calibration agreement, contact Keithley Instruments at 1-888-534-8453.
  • Page 38: Power Distribution And Emergency Off

    Power distribution and emergency off Figure 18 contains simplified connection schematics for the various components of the S530 (the LO patch panel and the Interlock are shown for reference only; they are located behind the SMUs). PA-992 Rev. D / April 2012...
  • Page 39 S530 Administrative Guide Figure 18: S530 system cabinet rear view Power distribution unit connections and power distribution basics The Model 42000-PDU consists of: • 24 V DC output to Emergency OFF (EMO) circuits and cabinet fans with power • 24 V DC output through banana jacks •...
  • Page 40 EMO circuit's connection and operation is also in Table For more detail regarding the different systems and the interconnect wiring for each, see the following figures: Figure 19: S530 low-current two-wire diagram Figure 20: S530 high-voltage two-wire diagram Figure 21: S530 low-current four-wire diagram...
  • Page 41: Patch Panel

    (or) high current to various SMUs or CVUs. For example, the Series 2600A instruments and the Model 4200. Instrument specifications and documentation For more information about instruments used in the S530 Parametric Test System, refer to the documentation for each specific Keithley Instruments model: •...
  • Page 42: Model 7530 Matrix Cards

    Model 7530 matrix cards The S530 System can now support Model 7530 matrix cards, which can provide Kelvin connection for up to 48 pins to the probe card adaptor (PCA). The following diagrams show typical matrix connections for both standard and...
  • Page 43 Figure 19: S530 low-current two-wire diagram PA-992 Rev. D / April 2012...
  • Page 44 Figure 20: S530 high-voltage two-wire diagram PA-992 Rev. D / April 2012...
  • Page 45 Figure 21: S530 low-current four-wire diagram PA-992 Rev. D / April 2012...
  • Page 46 Figure 22: S530 high-voltage four-wire diagram PA-992 Rev. D / April 2012...
  • Page 47 Figure 23: S530 standard 4-wire low-current PA-992 Rev. D / April 2012...
  • Page 48 Figure 24: S530 low-current using Model 2010 DMM PA-992 Rev. D / April 2012...
  • Page 49 Figure 25: S530 high-voltage system using Model 2010 DMM PA-992 Rev. D / April 2012...
  • Page 50 Figure 26: S530 low-current using Model 4220-PGU pulse generator card PA-992 Rev. D / April 2012...
  • Page 51 Figure 27: S530 high-voltage system using Model 4220-PGU pulse generator card PA-992 Rev. D / April 2012...
  • Page 52 Figure 28: S530 low-current using Model 4200-SCP2HR scope card PA-992 Rev. D / April 2012...
  • Page 53 Figure 29: S530 high-voltage system using Model 4200-SCP2HR scope card PA-992 Rev. D / April 2012...
  • Page 54 Figure 30: S530 KTE communications diagram PA-992 Rev. D / April 2012...
  • Page 55 M E A S U R E C O N F I D E N C E Keithley Instruments, Inc. Corporate Headquarters • 28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168 • 1-888-KEITHLEY • www.keithley.com 12/06...

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