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Saab 9-3 M03-
Engine/cabin heater
Accessories Part No.
12 787 161
MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS
MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE
Group
9:87-42
SCdefault
Installation instructions
Date
Instruction Part No.
Jun 02
12 788 928
Saab 9-3 M03-
Replaces
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Summary of Contents for Saab 9-3 M03-
- Page 1 MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-3 M03- Engine/cabin heater Accessories Part No. Group 12 787 161 9:87-42 Installation instructions SCdefault Date Instruction Part No. Jun 02 12 788 928 Saab 9-3 M03- Replaces...
- Page 2 14 Vibration damper 15 Clamp 16 Nut M6 (x2) 17 Screw (x2) 18 Joint hose 19 Joint hose 20 Hose clip, fuel line (x4) 21 Hose 22 Hose clip (x2) (One is mounted on hose (21)) Saab 9-3 M03- F920A011...
- Page 3 12 788 928 3 F920A012 Fuel line kit 1 Fuel line (pump-heater) 2 Fuel line (tank to pump) Saab 9-3 M03-...
- Page 4 4 12 788 928 F920A013 Electrical connection kit Wiring harness Saab 9-3 M03-...
- Page 5 Excessive loading of the pipe can lead to residual deformations in the components which can cause noise, leakage and eventually failure. Saab 9-3 M03- 12 788 928 5...
- Page 6 The fuel tank is not fitted with a drain plug. Where work on the fuel system requires emptying of the fuel tank this is done with an emptying unit via the filler pipe. Before emptying read carefully through the instruc- tions supplied with the emptying unit. Saab 9-3 M03-...
- Page 7 4 Remove the bolts from the forward section of the exhaust system. 5 Remove the exhaust system. 6 Place a receptacle under the engine, open the drain plug on the bottom of the coolant pump and drain the coolant. Saab 9-3 M03- 12 788 928 7 F920A014...
- Page 8 19 Plug in the connector at the front of the fuel tank and fit the wiring harness into its mounting. 20 Fit the drain plug in the bottom of the coolant pump. 21 Lower the vehicle until it is just over the floor. Saab 9-3 M03- 37mm 94mm F920A015...
- Page 9 Remove the extra label from the heater and affix it to the cleaned area. Important Under no circumstances may this label conceal any part of another label or plate. Saab 9-3 M03- 12 788 928 9 F920A016...
- Page 10 Important Check that the drainage hose is free from the intake hose. If the wiring harness channel on the heater is severely bent the drainage can be affect- Saab 9-3 M03- 28 27 F920A017...
- Page 11 12 788 928 11 38 38 38 38 F920A018 38 Remove the wiper arms using puller 85 80 144. Remove also the bonnet seal and the cover over the bulkhead space. Saab 9-3 M03-...
- Page 12 Important Check that the drainage hose at the filter is cor- rectly fitted. 44 Thread the fuel pump wiring harness down alongside the fuel lines against the back edge of the frame member. Saab 9-3 M03- F920A019...
- Page 13 50 Open the clips on the underside of the floor and locate the fuel line in the grooves. Close the clips and fasten the fuel line with cable ties (x7) between the clips. Saab 9-3 M03- 12 788 928 13 F920A020...
- Page 14 55 Connect the wiring harness to the fuel pump. 56 Attach the harness to the bracket using a cable tie. 57 Screw the bracket with the pump assembly onto the floor of the vehicle. Saab 9-3 M03- F920A021...
- Page 15 Tightening torque 5 Nm (3.5 lbf ft) 59 Fit the vehicle exhaust system. Tightening torque 22 Nm (16.5 lbf ft) 60 Lower the vehicle until it is just over the floor. Saab 9-3 M03- 12 788 928 15 F920A022...
- Page 16 “SET”. Check that the heater starts at the programmed time. Select “Manual control", press “SET”, select “Heater off”, press “SET” and check that the heater stops. Select “Back”, press “SET”, select “Finish” and press “SET”. Saab 9-3 M03- F920A023...
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