Blastrac 10DPS75 Operating Manual
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Blastrac 10DPS75 Operating Manual

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OPERATING MANUAL-10DPS75
VERSION 1.0
www.blastrac.com

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Summary of Contents for Blastrac 10DPS75

  • Page 1 OPERATING MANUAL-10DPS75 VERSION 1.0 www.blastrac.com...

  • Page 2: Ec Declaration Of Conformity

    Operating manual 1-10DPS75 02/12 EC DECLARATION OF CONFORMITY in accordance with Appendix II sub A of Directive 2006/42/EC BLASTRAC B.V. Utrechthaven 12 NL - 3433 PN NIEUWEGEIN Tel: 0031 (0)30 601 88 66 Fax: 0031 (0)30 601 83 33 Info@Blastrac.nl...
  • Page 3 Operating manual 1-10DPS75 03/12 Index EC Declaration of Conformity 1. Index 2. Machine description 3. Safety Safety equipment Safety regulations Safety instructions 4. Initial operation Checkpoints powersupply Checkpoints of machine 5. Operation Before switch on Switch on the machine Switch off the machine 6.

  • Page 4: Machine Description

    Only authorized and trained personal may operate the machine. 2. Machine description The Blastrac blast cleaning machine 1-10DPS75 is a downward blasting machine with a closed abrasive circuit designed for the pre-treatment of horizontal surfaces. The bouncing impact of metallic abrasive onto the surface to be treated thoroughly removes surface contaminants, coats of paint, sealants and thin coatings.

  • Page 5: Safety Equipment

    Operating manual 1-10DPS75 05/12 3. Safety Before operating the machine, the personnel must be familiar with the safety instructions given in this manual. Only authorized and trained personal may operate the machine. Keep this manual near to the machine, so that it can be consulted every time.

  • Page 6: Safety Instructions

    The dust container of the filter unit must be emptied regularly. Comply with the local  waste treatment regulations considering the removed material. The weight of the 1-10DPS75 is 211 kg. By transport the machine with a crane or lift,  use the lifting eyes of the machine Pay attention that the drive unit do not turn away during lifting the machine.

  • Page 7: Initial Operation

    Operating manual 1-10DPS75 07/12 4. Initial operation It is committed to inspect the machine before use it. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints powersupply Use only extension cables for extending the main cable that are sized and marked in ...

  • Page 8: Switch On The Machine

    Operating manual 1-10DPS75 08/12 5. Operating To operate the 1-10DPS75 the following instructions are committed Before switch on Check if the distance from magnet to the floor is 6 – 8 mm. Check this height with  aluminium strips. Check the distance from brush sealing to the floor. This may be max. 1 mm.

  • Page 9: Maintenance

    Store the cleaned machine in a dry room. Protect the electrical motor from moisture, heat dust and shocks. Remove the abrasive out of the abrasive storage hopper. All repair work has to be done by qualified Blastrac personnel, this guarantee a safe and reliable machine.
  • Page 10 Operating manual 1-10DPS75 10/12 7. Selection of abrasive Media nr. 2 Is often used when the surface is only subsequently sealed. − creates fine profiles, e.g. on vacuum concrete and non-glazed tiles − removes thin layers of rust on steel surfaces −...

  • Page 11: Technical Data

    Suitable filterunit Contact Blastrac BV we will assist you with a good advice The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Blastrac BV...
  • Page 12 SERVICE MANUAL 1-10DPS75 VERSION 2.1...

  • Page 13: Safety

    European Directive of the machine Safety. In case of changes to the machine without our written authorization this declaration loses its validity. Model : BLASTRAC 1-10DPS75 Serial number: ………. 1. satisfies the conditions set out in the Machine Directive (Directive 2006/42/EC); Low voltage directive (2006/95/EC, as last amended;...

  • Page 14: Contact

    Index 1. Spare parts Contact...

  • Page 15: Spare Parts

    1. Spare parts Fig. 01...
  • Page 16 Fig. 01 Item Part number Description Qty. E06114 Blastbody 10" E06154 Side liner RH E06153 Side liner LH E06151 Plenum bottom liner E06152 Plenum side liner E06155 Top liner E06146 Blastwheel cover plate B21637 Tune up kit 6 1/2" E06132 Blasthousing cover E06148 Cage clamp...
  • Page 17 Fig. 02...
  • Page 18 Qty. E06132 Blasthousing cover E06120 Rebound 2621-229 Sleeve bearing bush E06134 Felt seal E06133 Distance bush E06150 Blastrac logo Ø100 E06115 Motor bracket E06116 Wheel bracket 001228 Wheel E06117 Dust cover E06119 Fill up plate blastmotor E06118-IE2 7.5 kW Leroy Somer...
  • Page 19 Fig. 03...
  • Page 20 Fig. 03 Item Part number Description Qty. E06122 Drive bracket E06123 Bearing flange E06125 Traction wheel shaft 476405 Traction wheel B20404 Bearing 47760 Sprocket retainer 488557 477631 Idler sprocket E06126 Distance flange E06159 Drive motor E06127 Sprocket E06128 Drive motor shaft E06129 Chain cover 478198...
  • Page 21 Fig. 04...
  • Page 22 Fig. 04 Item Part number Description Qty. E00743 Switch lever 433290 Handle grip E00867 Switch E00741 Control box top plate E00866 Potentionmeter complete E00740 Control box 454796 Limit switch E06143 Handle top part E00368 Cable protection cap Ø25 E06136 Handle bottom part E01304 Bearing E06138...
  • Page 23 Blastrac bv Utrechthaven 12 3433 PN Nieuwegein Netherlands +31(0)30-6018866 +31(0)30-6018333 Project description 1-10DPS 75 3PH-230V-60HZ ULCSA Drawing number PJ11.01066.10 Blastrac number E06206/ULCSA Power supply 230V 3ph 60Hz Input lead Control Voltage 24VAC Year of Manufacturing 2011 Remarks AS-BUILT Note: Production check Parts for Aproval Label...
  • Page 24 Terminal Diagram 12-1-2012 HVDB Part list 29-9-2016 HVDB Part list 29-9-2016 HVDB Date 29-9-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Table of Contents Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016...
  • Page 25 Changed the motorcurrent and cable size Engineering ART4 HvdB 29-09-2016 Updated Blast Motor cable type Engineering ART4 HvdB Date 29-9-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Revision sheet Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name...
  • Page 26 Minus / Ground (24VDC) - White/Blue DRAWING NUMBER PJ##.####.## - Revision number - Archive number - Year Date 1-6-2011 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA Legend Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 ©...
  • Page 27 Rectifier gelijkrichter Limit switch eindschakelaar Current transformer stroomtransformator Proximity switch naderingsschakelaar Date 9-3-2011 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA Symbol library Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 © ART4 Technical Systems, Soest NL...
  • Page 28 10Q0 Mainswitch in door 10Q0 12K1 4x Blind rivet nut M8 Cable controller Date 29-9-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Panel block diagram Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 ©...
  • Page 29 220 mm Power Supply M32 Wheelmotor M20 Blastmotor M32 Control unit M16 Earth M16 Date 11-11-2014 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA Panel layout Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 ©...
  • Page 30 X3:6 X3:7 4xAWG18 DARK BLUE Wire ferrules Slang SP16 SP16/M16A SP16/M16B 1350 Date 29-9-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Cable set Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016...
  • Page 31 10Hp/230V/25.4A 24VN Connection in Delta / 12.0 / 12.0 Control Voltage 24Vac 60Hz Date 23-3-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Main Current Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 ©...
  • Page 32 Connect as DELTA Wheel Speed Supply Drive Overdrive FWD/REV motor Date 23-3-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Main Current Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 © ART4 Technical Systems, Soest NL...

  • Page 33: Hour Counter

    24VN 10.7 2 10.2 4 10.2 6 10.2 12.2 Control Hours Voltage Date 23-3-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Control Current Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016...

  • Page 34: Terminal Diagram

    10.0 10Q0 10.0 10.1 10.1 Blast motor 10Hp/230V/25.4A Connection in Delta 10M2 10.2 Date 29-9-2016 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Terminal Diagram Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 ©...
  • Page 35 11.1 11U1 11M1 11.1 11U1 11M1 11.1 11U1 11.1 Date 12-1-2012 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Terminal Diagram Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 © ART4 Technical Systems, Soest NL...
  • Page 36 11.4 Overdrive 11U1 11S4.1 11.4 FWD/REV 11U1 11S5 11.5 Date 12-1-2012 Project name: Page description: Customer: Blastrac bv 1-10DPS 75 3PH-230-60HZ ULCSA HVDB Terminal Diagram Appr PJ11.01066.10 Page Drawing number: E06206/ULCSA Modification Date Name Last print 29-9-2016 © ART4 Technical Systems, Soest NL...

  • Page 37: Parts List

    Parts list Brand device tag Quantity designation Type number Blastrac number Wall mount encl 400*300*150 IP66 MAS 0403015 Eldon E05173 overdrive-forward zelfkl.60*10 witte pl/zw letter RESOPAL 2-20DT/1 Generic E07836 speed control zelfkl.45*10 witte pl/zw letter RESOPAL 2-20DT/2 Generic E07837 Label for ader 12*12 Brady 7000pcs. p/r...
  • Page 38 Parts list Brand device tag Quantity designation Type number Blastrac number 12SH1 Transparent boot for rectangular multiple-headed pushbutton ZBA-710 Schneider Electric E05070 12K1 Contactor 15kw 400VAC coil 24VAC 1NO/1NC LC1-D32-B7 Schneider Electric 500-3398 12V2 Hour counter 48*48mm 20-26VAC (60Hz) UL/CSA...

  • Page 39: Certificate Of Compliance

    Certificate of Compliance Certificate: 2459264 Master Contract: 251963 Project: 2459264 Date Issued: December 1, 2011 Issued to: ART4 Technical Systems B.V. Nieuwe gracht 11 3763 LP Soest THE NETHERLANDS The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only Issued by: G.
  • Page 40 Certificate: 2459264 Master Contract: 251963 Project: 2459264 Date Issued: December 1, 2011 APPLICABLE REQUIREMENTS CSA Standard C22.2 No. 0 General Requirements, Canadian Electrical Code Part II CSA Standard C22.2 No. 04 Bonding of Electrical Equipment CSA Standard C22.2 No. 14 Industrial Control Equipment UL508 Industrial Control Equipment...
  • Page 41 Supplement to Certificate of Compliance Certificate: 2459264 Master Contract: 251963 The products listed, including the latest revision described below, are eligible to be marked in accordance with the referenced Certificate. Product Certification History Project Date Description 2459264 December 1, 2011 Original cCSAus Certification of motor control boxes Types 350E SB UL, 500E SB UL, BDC 854, 654 BDC, 1-10DS dual voltage, 1-15DS dual voltage, 1-8 DPS30, 1-10 DPS75 and BMC-EHY335.
  • Page 42 Contact Blastrac NA 13201 North Santa Fe Avenue Oklahoma City, OK 73114 Tel: 800-256-3440 Fax: 405-478-8608 www.blastrac.com...

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