Ryobi P500 Operator's Manual
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Ryobi P500 Operator's Manual

Ryobi P500 Operator's Manual

5-1/2 in., 18 volt laser circular saw
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Your laser circular saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of opera-
tion, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
OPERATOR'S MANUAL
5-1/2 in., 18 VOLT
LASER CIRCULAR SAW
P500
BATTERIES AND CHARGERS
SOLD SEPARATELY

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Summary of Contents for Ryobi P500

  • Page 1 Your laser circular saw has been engineered and manufactured to Ryobi’s high standard for dependability, ease of opera- tion, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product.

  • Page 2: Table Of Contents

    n Introduction ... 2 n General Safety Rules ... 3 n Specific Safety Rules... 4-5 n Safety Rules for Charger ... 6 n Symbols... 7-8 n Features... 9-10 n Assembly ... 10-11 n Operation... 12-20 n Adjustments... 21 n Maintenance ... 22-23 n Accessories ...

  • Page 3: Electrical Safety

    Use battery only with charger listed. MODEL BATTERY PACK (P100) CHARGER (P110) P500 130255004 130224028 n Do not abuse the cord. Never use the cord to carry the charger. Keep cord away from heat, oil, sharp edges, or moving parts.

  • Page 4: Specific Safety Rules

    Maintain a firm grip with both hands on the saw and position your body and arm to allow you to resist KICKBACK forces. KICKBACK forces can be controlled by the operator, if proper precautions are taken.
  • Page 5 Following this rule will reduce the risk of serious personal injury. Laser Guide Warnings: The laser guide radiation used in the Ryobi circular saw is Class II with maximum <1mW and 650nm wavelengths. These lasers do not normally present an optical hazard although staring at the beam may cause flash blindness.

  • Page 6: Safety Rules For Charger

    SAFETY RULES FOR CHARGER WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. n Before using battery charger, read all instructions and cautionary markings in this manual, on battery charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.

  • Page 7: Symbols

    Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta- tion of these symbols will allow you to operate the tool better and safer. SYMBOL NAME Volts Amperes Hertz Watt Minutes Alternating Current Direct Current...

  • Page 8: Save These Instructions

    The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL DANGER: WARNING: CAUTION: CAUTION: SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair.

  • Page 9: Product Specifications

    PRODUCT SPECIFICATIONS Motor ...18 Volt DC Blade Diameter... 5-1/2 in. Blade Arbor ...3/8 in. Cutting Depth at 0°... 1-9/16 in. Cutting Depth at 45°... 1-1/8 in. BLADE WRENCH (5 mm HEX KEY) BLADE WRENCH DEPTH STORAGE AREA ADJUSTMENT KNOB BEVEL ADJUSTMENT KNOB WIDTH OF CUT...

  • Page 10: Packing List

    SPINDLE LOCK The spindle lock allows you to secure the blade when turn- ing the blade screw. NOTE: Do not run the circular saw with spindle lock en- gaged. BLADE WRENCH STORAGE Convenient wrench storage for quick blade changes.

  • Page 12: Charging The Battery Pack

    NOTE: If the charger does not charge the battery pack under normal circumstances, return both the battery pack and charger to your nearest Ryobi Authorized Service Center for electrical check. n Charge the battery pack only with a recommended char- ger.

  • Page 13: Installing The Battery Pack

    LED. After 30 minutes, reinsert the battery pack in the charger. If the green LED continues to remain on, return battery pack to your nearest Ryobi Authorized Service Center for checking or replacing. NOTE: This situation only occurs when continuous use of the tool causes the batteries to become hot.
  • Page 14 Use steady, even pressure when making a cut. Never force a cut. n Do not cut warped or wet lumber. n Hold the saw firmly with both hands and keep your body in a balanced position so as to resist the forces if kickback should occur.

  • Page 15: Saw Blades

    SAW BLADES The best of saw blades will not cut efficiently if they are not kept clean, sharp, and properly set. Using a dull blade will place a heavy load on the saw and increase the danger of kickback. Keep extra blades on hand, so that sharp blades are always available.

  • Page 16: Adjusting Blade Depth

    Slowly push the saw forward into the workpiece. NOTE: Keep the laser beam on the marked line on the workpiece for precision cutting. n Once the cut is complete, allow the saw to come to a complete stop before turning off the laser. OPERATION...

  • Page 17: Operating The Saw

    OPERATING THE SAW See Figures 14 - 16. It is important to understand the correct method for operat- ing the saw. Refer to the figures in this section to learn the correct and incorrect ways for handling the saw. WARNING: To make sawing easier and safer, always maintain proper control of the saw.

  • Page 18: Rip Cutting

    Secure the workpiece. n Clamp a straight edge to the workpiece using C-clamps. n Saw along the straight edge to achieve a straight rip cut. NOTE: Do not bind the blade in the cut. WIDTH OF CUT SCALE See Figure 19.

  • Page 19: Bevel Cutting

    ADJUSTING THE BEVEL SETTING See Figure 21. n Loosen the bevel adjustment knob. n Raise the motor housing end of the saw until you reach the desired angle setting on the bevel scale. n Tighten the bevel adjustment knob securely.

  • Page 20: Pocket Cutting

    WARNING: Always adjust bevel setting to zero before making a pocket cut. Attempting a pocket cut at any other setting can result in loss of control of the saw possibly causing serious injury. n Adjust the bevel setting to zero.

  • Page 21: Adjusting The Laser

    POSITIVE 0° BEVEL STOP See Figure 24. The saw has a positive 0° bevel stop that has been factory adjusted to assure 0° angle of the saw blade when making 90° cuts. CHECKING POSITIVE 0° BEVEL STOP n Place the saw in an upside down position on a work- bench.

  • Page 22: General Maintenance

    Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Ryobi Authorized Service Center. REPLACING LASER GUIDE BATTERIES See Figure 26. n Remove the battery pack from the saw.

  • Page 23: Battery Pack Removal And Preparation For Recycling

    BATTERIES The battery pack for this tool is equipped with nickel-cadmium rechargeable batteries. Length of service from each charging will depend on the type of work you are doing. The batteries in this tool have been designed to provide maximum trouble-free life. However, like all batteries, they will eventually wear out.

  • Page 24: Parts Ordering / Service

    Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers.

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