5024 STDLIM.140630.2v0: Users guide 2) Operation 2.1 Introduction This document is an overview of the 5024 Weighing Terminal from Eilersen Electric. With the software version stated on the front page the system has automatic dosing (coarse/fine), an Analog output and Ethernet connection as well as possible Profibus-DP, PROFINET, DeviceNet or Ethernet-IP connectivity using external communication modules.
5024 STDLIM.140630.2v0: Users guide 2.4 Keyboard lock The weighing terminal is equipped with a keyboard lock feature. This feature can be enabled or disabled using the “Keyboard unlock length” parameter in the SYSTEM screen. This parameter also indicates how many keys are to be pressed to unlock the normal functions of the keyboard.
5024 STDLIM.140630.2v0: Users guide 2.6 Screens overview The system has the following screens, which are selected using the menu sys- tem: NORMAL ─┬─ TOTALS │ ├─ DOSING │ ├─ SYSTEM INFO ─┬── SYSTEM SETTINGS │ │ │ └── LOADCELLS │...
5024 STDLIM.140630.2v0: Users guide 2.7.2 Entry using selection list Some parameters (such as resolution and decimal point position of the weigh- ing range) are entered using a selection list. When change of this type of pa- rameter is requested, a special pull-down menu will appear with a list of pre-...
5024 STDLIM.140630.2v0: Users guide 2.7.3 Entry of numbers Some parameters (such as minimum and maximum weight of the weighing range) are entered using a data entry screen. When change of this type of pa- rameter is requested, a data entry screen will appear. Please note the layout of the data entry screen may vary slightly depending on the actual parameter to be changed.
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5024 STDLIM.140630.2v0: Users guide Example - Changing maximum weight from 10.000 to 10.090: The screen shown above appears once change of maximum weight is request- ed from the SETUP WEIGHING screen by moving the cursor using so the “Maximum” weight parameter is selected and then pressing In order to change the “Maximum”...
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5024 STDLIM.140630.2v0: Users guide In order to change the time (HH:MM:SS) to 23:45:00 perform the following: Press two times until : 2” is shown in the display. ” Press once until :20” is shown in the display. ” Press three times until :23”...
5024 STDLIM.140630.2v0: Users guide 3) Screens The following is a description of each available screen and the active keys in each screen. 3.1 Normal display Below the NORMAL screen is shown along with the keys that are enabled. In this screen the actual weight is shown with large types. To the right the unit is indicated and whether the gross or net weight is shown.
5024 STDLIM.140630.2v0: Users guide If the keyboard is not locked, the keys are used as follows: Selects the MAIN menu. Selects the DOSING screen for entry of setpoints and start/stop of dosing. Display weight with enhanced resolution for 3 seconds (in the SYSTEM screen it can be selected that enhanced resolution is toggle permanently on/off for test purposes).
5024 STDLIM.140630.2v0: Users guide To perform an automatic dosing, follow this procedure: 1. The desired Coarse and Fine setpoints must be entered. Use the in the NORMAL screen to select the DOSING screen. Then use the DOSING screen to enter the desired setpoints.
5024 STDLIM.140630.2v0: Users guide 3.3 Totals Below the TOTALS screen is shown along with the keys that are enabled. In this screen the totals are shown. Whenever a registration is performed the total weight is updated with the registered amount and the total count is in- cremented.
5024 STDLIM.140630.2v0: Users guide 3.4 System Information Below the SYSTEM INFO screen is shown along with the keys that are ena- bled. In this screen program identification (consisting of software name, date and revision) and the event counter is shown.
5024 STDLIM.140630.2v0: Users guide Not used. Not used. Return to the NORMAL screen. Not used. Not used. >0< 3.6 Loadcell status Below the LOADCELL STATUS screen is shown along with the keys that are enabled. In this screen the actual reading from each loadcell is shown.
5024 STDLIM.140630.2v0: Users guide 3.7 Service mode Below the SETUP screen is shown along with the keys that are enabled. In this screen the software version, actual date, actual time and event counter is shown. The keys are used as follows: Selects the SETUP menu.
5024 STDLIM.140630.2v0: Users guide 3.8 System Below the SETUP SYSTEM screen is shown along with the keys that are ena- bled. In this screen the system parameters are shown and can be changed. A cursor (inverted text) indicates the currently selected parameter.
5024 STDLIM.140630.2v0: Users guide The keys are used as follows: Not used. Moves the cursor up between the different parameters on the screen. Moves the cursor down between the different parameters on the screen. Selects change/entry of the parameter marked/selected by the cursor.
5024 STDLIM.140630.2v0: Users guide 3.9.1 Weighing range modes The weighing terminal is equipped with three different weighing range modes that specify the weighing range used for: NORMAL: weight readings during normal display reading. CALIBRATION: weight readings during calibration and enhanced resolution weight display.
>0< 3.10.1 Loadcell type The weighing terminal can be connected to and communicate with different kinds of loadcells from Eilersen Electric. The weighing terminal can communi- cate with the following loadcells: Eilersen Electric loadcell type 2000 Eilersen Electric loadcell type 4000 The type of loadcell connected to the weighing terminal must be specified in the LOADCELL PARAMETERS screen.
5024 STDLIM.140630.2v0: Users guide 3.11 Coarsetare Below the COARSETARE screen is shown along with the keys that are ena- bled. In this screen the coarsetare values and actual signals for each loadcell is shown. The keys are used as follows: Selects the COARSETARE menu.
5024 STDLIM.140630.2v0: Users guide 3.12 Zeroing Below the ZEROING screen is shown along with the keys that are enabled. This screen is used to enter the zero tracking (autozero) range. The keys are used as follows: Selects the ZEROING menu.
5024 STDLIM.140630.2v0: Users guide In this screen calibration parameters such as calibration factor, calibration load (to the left) and actual gross weight (to the right) are shown and can be changed. This makes it possible to calibrate the system. From the CALI- BRATE menu it is possible to select the CORNER CALIBRATION screen for corner calibration of the system.
5024 STDLIM.140630.2v0: Users guide select a load with a mass not less than the maximum weight normally applied to the system. Place the load on the weighing arrangement. The gross weight of the load displayed to the far right in the “LOAD” line will now be inside +/- 10% of the correct reading.
5024 STDLIM.140630.2v0: Users guide Return to the CALIBRATION screen. Not used. Zeroes the gross reading shown in the upper right corner. >0< 3.13.5 Corner calibration factor The corner calibration factors can be changed/specified in the CORNER CALI- BRATION screen by performing a calibration of the corners by switching to the CORNER CAL.
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5024 STDLIM.140630.2v0: Users guide In this screen a line for each loadcell will be shown indicating “NOT regis- tered“. Once the signal resulting from a given load placed above a loadcell is registered this indication will change to “Registered” followed by the registered load for this loadcell/corner.
5024 STDLIM.140630.2v0: Users guide 9) Following the corner calibration it should be verified that the corner calibra- tion factors are reasonable values. It should also be checked that identical weight readings are achieved when the calibration load is placed above each of the loadcells/corners.
5024 STDLIM.140630.2v0: Users guide 3.14.1 Load points The load points in which the given corrections are performed must be specified in the LINEARIZATION screen. The load points are changed by using to select the desired point number in the “Load” column with the cursor, and then pressing to request change of the selected load parameter.
5024 STDLIM.140630.2v0: Users guide 3.15 Weight display Below the WEIGHT DISPLAY screen is shown along with the keys that are enabled. In this screen weight display parameters are shown and can be changed. A cursor (inverted text) indicates the currently selected parameter.
5024 STDLIM.140630.2v0: Users guide 3.15.2 Filters Two types of filters can be applied: A filter on each sampling from the loadcell and/or a filter on each display weight reading update. The sampling frequency depends on the types and number of loadcells and the weight display reading update rate, as described below (Section 7.1 Appendix A: Filters).
5024 STDLIM.140630.2v0: Users guide 3.16.1 Output type The analog output type can as current: 4-20mA or voltage: 0-10V. Please no- tice that voltage and current outputs are assigned to two different pins. The pin for the type not used will take a random voltage value from –15V to +15V.
5024 STDLIM.140630.2v0: Users guide 3.17 Dosing parameters Below the DOSING PAR. screen is shown along with the keys that are ena- bled. In this screen dosing parameters such as registration period and afterflow cor- rection are shown and can be changed. A cursor (inverted text) indicates the currently selected parameter.
5024 STDLIM.140630.2v0: Users guide justed correction (AUTO), must be configured in the DOSING PAR. screen. The afterflow status can be toggled between OFF, ON and AUTO by using to select the “Afterflow status” parameter with the cursor, and then pressing until the “Afterflow status”...
.EXE and .INI file to a suitable location and run EEOnline.exe. Enter the IP address and the port. When then PC and the 5024 is on the same net- work segment a connection can be established by clicking “Connect”.
5024 STDLIM.140630.2v0: Users guide In this screen the different Ethernet parameters are shown and can be changed. A cursor (inverted text) indicates the currently selected parameter. The keys are used as follows: Selects the ETHERNET menu. Moves the cursor up between the different parameters on the screen.
5024 STDLIM.140630.2v0: Users guide In this screen the different Ethernet protocols are shown and can be changed. A cursor (inverted text) indicates the currently selected protocol. The keys are used as follows: Not used. Moves the cursor up between the different parameters on the screen.
5024 STDLIM.140630.2v0: Users guide 5) External modules 5.1 Introduction The 5024G can be connected to one external communication module on its RS485 channel. The communication module can be either a Profibus-DP, PROFINET, DeviceNet or Ethernet module (with Ethernet-IP protocol). With the software versions stated below installed in the external module the...
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5024 STDLIM.140630.2v0: Users guide Endian: Endian of the individual data values transferred: MSB most significant byte first: Big endian. LSB least signifi- cant byte first: Little endian. MSB is normally used with Profibus-DP and PROFINET while LSB is normally used with all other types of modules.
5024 STDLIM.140630.2v0: Users guide Bytes Out: Number of bytes to be sent from the 5024G to the exter- module from there Profibus- DP/PROFINET/DeviceNet/Ethernet master. This is the number input bytes Profibus- DP/PROFINET/DeviceNet/Ethernet master. The value must be the same as the value in the external module. Normal- ly 14.
5024 STDLIM.140630.2v0: Users guide 5.4 External communication using PPO The communication with the external module is made using a 'parameter- process data object' (PPO) consisting of 14 bytes data. This telegram (object) is used during both reception and transmission of data. The structure of this tele-...
5024 STDLIM.140630.2v0: Users guide 5.5 MOD The MOD part of the telegram indicates which value is to be transferred as Main Reference Value (MRV) and as Main Actual Value (MAV). Please see below for further information. 5.5.1 MDS MDS contains an RS part for selection of Main Reference Value (MRV) and an AS part for selection of Main Actual Value (MAV), as shown in the figure below.
5024 STDLIM.140630.2v0: Users guide The contents of RC has the following function during response: RESPONSE FUNCTION No response Transfer parameter value (2 bytes) Transfer parameter value (4 bytes) Request rejected (incl. Error#, see later) Cannot be serviced by PCV interface...
5024 STDLIM.140630.2v0: Users guide 5.7.2 MRV/MAV During communication from the master to the slave the last four bytes of the PCD part are used as a Main Reference Value (MRV); a setpoint. Using the RS defines exactly which value is transferred as MRV.
5024 STDLIM.140630.2v0: Users guide 5.11 CTW –Control Word Function Zero Autotare (zero of net weight) Start dosing Stop dosing Registration Others Not used Zero must be activated if a zero of the gross weight is desired. Autotare must be activated if a zero of the net weight is desired.
5024 STDLIM.140630.2v0: Users guide Stop dosing not possible is active when stop of dosing was NOT possible.*) Registration OK is active when registration of net weight was possible.*) Registration not possible is active when registration of net weight was NOT possible.*)
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5024 STDLIM.140630.2v0: Users guide ceived/transmitted using Profibus-DP/PROFINET/DeviceNet/Ethernet-IP communication. Loadcell-Status[x] contains the actual status for loadcell x. Loadcell-Gross[x] contains the actual gross signal (not zeroed) on loadcell x. WWW.EILERSEN.COM Version: 2017-04-05, rev.: 2v0 Page: 48...
RANGE 24 VDC Load Cells Power Supply 6.2 Connection of power The 5024 system is powered by +24VDC which is connected to either J1 or J6. This powers the entire system including the connected loadcell. J1 pin FUNCTION +24V J6 pin...
J12 connector using a ribbon cable to a 4015 loadcell connection module, for System 4000 loadcells. 6.4 Digital I/O connector The 4 pin digital I/O connector (J2) can be used for connecting digital inputs and outputs to the 5024 system. This connector has the following pin-out: J2 pin FUNCTION IO_1 (START) INPUT: Tare weight reading (zero net reading) and start automatic dosing.
This can be done by connecting +24V and GND (possibly taken from the J1 or J6 connector on the 5024 terminal) to the used MCE9601 con- nection module or directly to any power connector on the external module.
5024 STDLIM.140630.2v0: Users guide 6.8 Jumper settings The 5024 system is equipped with a number of jumpers. These jumpers have the following functionality: JUMPER FUNCTION Reset The jumper allows reset of the on-board microcontroller. OFF: Normal operation (normal setting from factory)
5024 STDLIM.140630.2v0: Users guide 6.10 MCE2035 Profibus-DP module If a 2035 Profibus-DP module is connected it must have the following software version: MCE2535.AUXSLAVE.050909.0 (O14_I14) It is possible to connect the 2035 communication module on a PROFIBUS-DP network, where it will act as a slave. It will then be possible from the PROFI- BUS-DP master to transfer data to/from the 5024G terminal (RS485 master).
5024 STDLIM.140630.2v0: Users guide Please notice that the internal Jumper JU 1 must be ON (inserted). 6.10.4 MCE2035 DIP-switch settings The 2035 PROFIBUS-DP module is equipped with DIP-switch blocks that have the following function: SWITCH FUNCTION Sw1.1-Sw1.4 Selection of AUX communication address The address is selected as the DIP-switches are binary coded, so that Sw1.1 is MSB and Sw1.4 is LSB.
5024 STDLIM.140630.2v0: Users guide 6.10.6 MCE2035 Light Emitting Diodes The 2035 PROFIBUS-DP module is equipped with 6 light emitting diodes (LED). These LED’s have the following function: FUNCTION TXBB Communication with AUX-master (Green) 2035 is communicating with AUX-master. Communication with AUX-master...
5024 STDLIM.140630.2v0: Users guide 6.11 2070 PROFINET module If a 2070 PROFINET module is connected it must have the following software version: 2070.AUXSLAVE.160708.1v0 It is possible to connect the 2070 communication module to an PROFINET network, where it will act as a slave. It will then be possible from the PROFINET master to transfer data to/from the 5024G terminal (RS485 mas- ter).
5024 STDLIM.140630.2v0: Users guide The green three pole RS485 connector (J1) of the 2070 module is connected as follows: 2070 J1 CONNECTOR FUNCTION CONNECTION J1.1 RS485-B (DATA- ) 5024G J4.1: RS485-B J1.2 RS485-A (DATA+) 5024G J4.2: RS485-A J1.3 0 VDC (GNDin) 5024G J4.3: RS485-GND...
5024 STDLIM.140630.2v0: Users guide The 2070 PROFINET module is also equipped with an 8 pole DIP switch block also located in the front of the module. This DIP switch block is named SW2 and has the following function: SWITCH FUNCTION SW2.1 –...
5024 STDLIM.140630.2v0: Users guide 6.11.6 2070 Light Emitting Diodes The front of the 2070 PROFINET module is equipped with a number of status lamps (light emitting diodes). These have the following functionality: FUNCTION PORT1 connector Link (PORT1) (Green) (RJ45) PROFINET is connected.
5024 STDLIM.140630.2v0: Users guide Color Status Description Bus Fail: No link status available. Flashing Link status ok. No communication link to a PROFINET IO con- troller. The PROFINET IO controller has an active communication link to this PROFINET IO device.
5024 STDLIM.140630.2v0: Users guide 6.12 MCE9637 DeviceNet module If a MCE9637 DeviceNet module is connected it must have the following soft- ware version: 9637C_DN.AUXSLAVE.O14_I14.000529.1 It is possible to connect the MCE9637 communication module on a DeviceNet, where it will act as a slave. It will then be possible from the DeviceNet master to transfer data to/from the 5024G terminal (RS485 master).
5024 STDLIM.140630.2v0: Users guide MCE9601 Terminal Connection Not used 5024G J4.1: RS485-B 5024G J4.2: RS485-A Not used +24V 5024G J6.1: +24VDC (Vin) 5024G J6.2: 0 VDC (GNDin) Not used 6.12.4 MCE9637 DIP-switch settings The MCE9637 module is equipped with two DIP-switch blocks. DIP-switch...
5024 STDLIM.140630.2v0: Users guide 6.12.5 MCE9637 Jumpers The MCE9637 module is equipped with 5 internal jumpers that function as fol- lows: JUMPER FUNCTION Test mode JU2 OFF: Normal mode (Default at delivery. Shouldn’t be changed). JU2 ON: Test mode. The jumper must be OFF during normal operation.
5024 STDLIM.140630.2v0: Users guide Please note that the LED’s will flash shortly during power-up during the selft- est of the module. The MS and NS LED’s will shortly flash Green/Red. The MS and NS LED’s can in conjunction with the table below be used for error finding.
5024 STDLIM.140630.2v0: Users guide 6.13 2x50 Ethernet-IP module If a 2x50 Ethernet module (with Ethernet-IP protocol) is connected it must have the following software version: 2x50.AUXSLAVE.140422.1v0 It is possible to connect the 2x50 communication module to an Ethernet-IP network, where it will act as a slave. It will then be possible from the Ether- net-IP master to transfer data to/from the 5024G terminal (RS485 master).
5024 STDLIM.140630.2v0: Users guide The green two pole power connector (J2) of the 2x50 module is connected as follows: 2x50 J2 CONNECTOR CONNECTION J2.1 5024G J6.1: +24VDC (Vin) J2.2 5024G J6.2: 0 VDC (GNDin) The green three pole RS485 connector (J1) of the 2x50 module is connected...
5024 STDLIM.140630.2v0: Users guide SWITCH FUNCTION Sw1.1-Sw1.8 Reserved for future use SWITCH FUNCTION Sw2.1-Sw2.8 Reserved for future use 6.13.6 2x50 Light Emitting Diodes The 2x50 Ethernet module is equipped with a number of status lamps (LEDs) located in the front panel. These have the following functionality:...
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5024 STDLIM.140630.2v0: Users guide The MS and NS LED’s can in conjunction with the table below be used for error finding. Light Color Status Description emitting diode Green Normal Operation. Communication performed nor- mally. Flashing Standby State. The module needs supervision.
5024 STDLIM.140630.2v0: Users guide 6.13.7 2x50 RS232 connector (J4) The small 4 pole connector (J4) at the bottom of the 2x50 Ethernet module contains an RS232 communication channel. This RS232 channel is used for setup/configuration of the 2x50 Ethernet module from a PC as described be- low.
5024 STDLIM.140630.2v0: Users guide 7) Appendices 7.1 Appendix A: Filters Two types of filters can be applied: A filter on each sampling from the loadcell and/or a filter on each display weight reading update. The sampling frequency depends on the types and number of loadcells and the weight display reading update rate, as described below.
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5024 STDLIM.140630.2v0: Users guide Loadcell type 4000 2000 2000 2000 2000 Number of loadcells Sampling time Filter Filter frequency (Hz) and total settling time (ms) Taps Damping -60dB 120 Hz 48 Hz 24 Hz 16 Hz 12 Hz 14 ms...
40 s 7.2 Appendix B – 2x50 Setup with Terminal Interface The MAC address of the 2x50 Ethernet module is preset to a unique value within the Eilersen Electric A/S range. The default settings for IP address etc. are: WWW.EILERSEN.COM Version: 2017-04-05, rev.: 2v0...
5024 STDLIM.140630.2v0: Users guide DHCP: Disabled IP Address: 192.168.1.199 Subnet mask: 255.255.255.0 Gateway: 192.168.1.254 These defaults can be altered by connecting the RS232 connector (J4) to a COM port on a PC and starting a terminal emulation program (like Hyper-...
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5024 STDLIM.140630.2v0: Users guide -------------------------------------------------- --- CHANGE SETTINGS MENU (1) change Mac address (2) select enable of Dhcp (3) change Ip address (4) change Subnet mask (5) change Gateway address (6) Return to Main Menu -------------------------------------------------- Then press “3” to change to entry of a new IP address. The display will be like...
The MAC addresses of the 2070 PROFINET module are noted on a label on the side of the 2070 module. The MAC addresses of the 2070 module are preset to unique values within the Eilersen Electric A/S range. WWW.EILERSEN.COM Version: 2017-04-05, rev.: 2v0...
GSDML file has been imported, the imported 2070 PROFINET module will nor- mally be placed in the following location of the “Hardware catalog”: Other field devices \ PROFINET IO \ I/O \ Eilersen Electric \ 2x70 AUXSLAVE 7.4.3 Factory settings...
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