CombiSteel 7485.0078 Instruction Manual

Spiral mixers
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INSTRUCTIONS MANUAL
SPIRAL MIXERS
7485.0078, 7485.0080, 7485.0085, 7485.0090,
7485.0095, 7485.0100 & 7485.0110

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Summary of Contents for CombiSteel 7485.0078

  • Page 1 INSTRUCTIONS MANUAL SPIRAL MIXERS 7485.0078, 7485.0080, 7485.0085, 7485.0090, 7485.0095, 7485.0100 & 7485.0110...
  • Page 2 This manual is intended to provide the technical elements for correct use, correct operation and correct maintenance of the machine. The user has the duty and responsibility to apply them and follow them. Together with the description of the characteristics, the operation and maintenance of the machine, the aspects linked to ensuring safety and safeguarding the environment are particularly highlighted.
  • Page 3: Table Of Contents

    CONTENT WARNINGS page 4 01 Safety principles and advice for safe work 02 Residual risks CHARACTERISTICS page 6 01 Description of the machine 02 Use limitations 03 Technical characteristics 04 Wiring diagrams ENVIRONMENTAL NOTES page 10 01 Noise 02 Packaging 03 Disposal 04 Placing out of service INSTALLATION...
  • Page 4 WARNINGS 1_SAFETY PRINCIPLES AND ADVICE FOR SAFE WORK Read this instructions manual carefully before starting the machine and each time you have a doubt about its operation. The best safety possible is in your hands. Using any type of machine involves risks: you should keep this in mind.
  • Page 5: Residual Risks

    2_RESIDUAL RISKS Machine falls 1. LOADING, UNLOADING AND Handle machine carefully, MOVEMENT OF THE MACHINE Packaging falls packaged or not. 2. WRONG MACHINE INSTALLATION Electrical discharges The mains voltage and frequency as outlined on the machine plate. Lightening strike The power socket must be connected to the earthing.
  • Page 6: Characteristics

    For this reason, the machine is equipped with specific guards to avoid risks due to contact with moving parts. 2_USE LIMITATIONS 7485.0080 7485.0085 7485.0090 7485.0095 7485.0078 7485.0100 7485.0110 PRODUCTION CAPACITY kg/h The data refer to a normal mix of ten/twelve minutes...
  • Page 7 3_TECHNICAL CHARACTERISTICS 7485.0 7485.0078 7485.0080 7485.0085 7485.0090 7485.0095 7485.0100 HEIGHT WIDTH BODY DEPTH NET WEIGHT 86.6 95.4 97.4 94.6 DIAMETER 317-360 317-360 HEIGHT PRODUCTION BOWL 12-17 12-17 CAPACITY PRODUCTION 15-22 15-22 CAPACITY POWER THREE 0.75 0.75 PHASE VOLTAGE MOTOR FREQUENCY...
  • Page 8 4_7485.0078, 7485.0080, 7485.0085, 7485.0090 & 7485.0095 WIRING DIAGRAMS...
  • Page 9 4_ 7485.0100 & 7485.0110 WIRING DIAGRAMS...
  • Page 10: Environmental Notes

    ENVIRONMENTAL NOTES 1_NOISE The machine has a Lep valve lower than 80 dB(A). If placed in environments with a noise level over 80 dB(A), the employer must inform and train the operator on the risks deriving from such exposure to noise and take adequate measures in agreement with the competent doctor.
  • Page 11: Installation

    INSTALLATION 1_DELIVERY On delivery, the use and maintenance manual is attached to the machine, and considered an integral part of the supply. The machine is ready for use, in a single cardboard package on a pallet. To lift the machine, you need a forklift or a trans pallet: insert the forks of the device used for lifting under the pallet.
  • Page 12: Installation

    In the normal working conditions and to have the best exploration of the potentiality of the machine, the operator needs the area represented in picture. Below: 3_INSTALLATION The machine does not require any installation, other than connections when ready for use. The machine must be connected to an electricity supply to work.
  • Page 13: Functioning

    FUNCTIONING 1_SAFETY DEVICES PRESENT The machine is equipped with adequate safety devices made of fixed guards, and an adequate distance between the bowl and the machine casing, with the scope of avoiding contact of parts of the human body (upper limbs) with the rotating bowl during the work phase, to eliminate the risks of dragging or crushing. The machine is equipped with a lid sensor on the open bowl, with the scope of avoiding contact of parts of the human body (upper limbs) with the moving parts during the work phase, to eliminate risks of dragging, crushing and abrasion.
  • Page 14: Commands

    Before operating the machine, the protection I (PICT. 9) must be completely lowered. For tilting head mixers it must be checked that the bowl is correctly inserted and blocked by the disk 0 and that the top is down and blocked by the check pin M (this must be completely inserted). After inserting the plug the machine is ready for use.
  • Page 15: Commands Sequence For Machine Switch-Off

    3_SEQUENCE OF COMMANDS FOR MACHINE START-UP TART UP SITUATION WITH MACHINE OFF To start work, starting with a situation with the machine off, you need to: rotate the protection differential switch to the ON position, coordinated with the main earthing system, •...
  • Page 16: Use Of Machine

    6_USE OF MACHINE The environmental conditions in which the machine must be installed must follow these characteristics: Be dry The machine is constructed to have IPXI protection level. Water and heat sources at safe distance. Adequate ventilation and lighting corresponding to hygiene and security regulation following the existing laws.
  • Page 17 REPOSITIONING OF THE BOWL AND TOP Once the cleaning is done, put the bowl back on, and make sure that the four pins underneath (PICT. 11) are correctly fixed in the four holes K of the machine; then block the bowl rotating clockwise the disk 0. Put the top down pushing it downwards (PICT.
  • Page 18: Maintenance

    Note: In a machine fed electrically by three-phase, if the rotation of the bowl is opposite the way shown by the arrow it is necessary to follow these indications for the functioning and every time you change the electric plug: Stop the machine.
  • Page 19 TENSIONING OF THE UPPER CHAIN The chain must be tensioned, if by checking it, it becomes loose or if the rotation of the spiral is not constant, unscrew the panel P (PICT. 14-15) loosen the screws Q, pull the support of the spiral R as far as the tension of the chain is optimized.
  • Page 20: Spare Parts

    POSSIBLE ANOMALIES ANOMALY CAUSE SOLUTION Check the general switch, the plug, Lack of energy in the power grid the tap and the feeding cable The button to stop is blocked Reactivate the green button The machine does not start The protection grid and/or the top are Put down correctly both the grid and up or the bowl is not inserted the top and insert the bowl...
  • Page 21 7485.0078 7485.0080 7485.0085 7485.0090 7485.0095 REF. DESCRIPTION MIXER FRAME 7T010025 7T010000 7T010010 7T010020 7T010020 MIX. FRAME ROUND. HEAD 7T010002 7T010012 7T010022 7T010022 REAR PANEL 4P040558 4P040555 4P040556 4P040557 4P040557 UPPER COVER 4P040553 4P040550 4P040551 4P040552 4P040552 SEALED BEARINGS 5C030012 5C030012...
  • Page 23 7485.0100 7485.0110 DESCRIPTION MIXER FRAME 7T010100 7T010110 ROUNDED HEAD MIXER FRAME 7T010102 7T010112 REAR PANEL 4P040655 4P040656 UPPER COVER 4P040650 4P040651 ROUNDED HEAD UPPER COVER 4P040675 4P040680 BEARING 5C030012 5C030012 BOWL 5V010505 5V010506 BOWL SUPPORT 7S010018 7S010019 5L500040 5L500040 5L500039 5L500039 TOOTHED CROWN 3/8S 5C030501...
  • Page 24 HEAD MICRON 5M050501 5M050501 GUARD 4P020505 4P020506 BOWL LOCK PIN 3P030005 3P030005 UPP. DISC BOWL 4D020530 4D020530 BOWL LOCK DISC 4D020520 4D020521 DISC GASKET 5G50003 5G50003 SENSOR SUPPORT 4S000025 4S000025 PROXIMITY SENSOR 5S010075 5S010075 HEAD PIN HEAD DRIVE SHAFT 3A050525 3A050525 HEAD SHAFT PIN 5S510015...

This manual is also suitable for:

7485.00807485.01107485.00907485.00957485.0100

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