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Hainbuch TESTit Installation Manual

Clamping force tester
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Clamping force tester TESTit

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  • Page 1 Installation manual Clamping force tester TESTit...

  • Page 2: Table Of Contents

    Clamping force tester TESTit Table of contents General........................4 1.1 Information about this manual................4 1.2 Explanation of symbols..................4 1.3 Limitations of liability..................5 1.4 Max. RPM.......................6 1.5 Copyright......................6 1.6 Scope of delivery....................6 1.7 Warranty terms....................7 1.8 CFK.........................7 Safety........................8 2.1 Responsibility of the customer...............8 2.2 Personnel requirements.................8...
  • Page 3 Clamping force tester TESTit 7.2.1 I. D. clamping..................25 7.2.2 O. D. clamping..................25 7.3 Settings......................26 7.3.1 Load existing measuring head............26 7.3.2 Search and safe a new measuring head...........27 7.3.3 Number of clamping positions [only with size 32 and 65]....28 7.3.4 Edit the user..................30 7.3.5 Edit the machine................31...

  • Page 4: General

    Clamping force tester TESTit – General 1 General 1.1 Information about this manual This manual enables safe and efficient handling of the product. The manual is a component of the product and must be kept in the immediate vicinity of the product where it is accessible for personnel at all times.

  • Page 5: Limitations Of Liability

    Clamping force tester TESTit – General NOTE … indicates a possible dangerous situation that can result in material damage if it is not avoided. Tips and recommen- … indicates useful tips and recommendations, dations as well as information for efficient and trou- ble-free operation.

  • Page 6: Max. Rpm

    Clamping force tester TESTit – General 1.4 Max. RPM The maximum allowed RPM for using the TESTit see technical data. 1.5 Copyright This manual is protected by copyright and is provided exclusively for internal purposes. Delivery of the operating manual to third parties, dupli- cation in any form –...

  • Page 7: Warranty Terms

     work may influence or even destroy the TESTit soft- ware and therefor it is prohibited. The warranty for the TESTit is 1 year from delivery! HAINBUCH assumes no responsibility for data loss on the netbook! 1.8 CFK In case of visible damage or visible wear of the...

  • Page 8: Safety

    Clamping force tester TESTit – Safety 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel, as well as for safe and trouble-free operation. 2.1 Responsibility of the customer The device is used in industrial applications. Conse- quently the owner of the device is subject to legal in- dustrial safety obligations.
  • Page 9 Clamping force tester TESTit – Safety equipment and recognize and avoid possible dan- gers on his own. Electric specialist  The electric specialist has been trained for the par- ticular task area in which he is active and is familiar with the relevant standards and regulations.

  • Page 10: Intended Use

    Intended use also includes compliance with all the in- structions in this manual. Any use that extends beyond the intended use, or any other use of the TESTit is considered to be misuse and can cause dangerous situations. WARNING! Danger due to misuse! Misuse of the TESTit can cause dangerous sit- uations.

  • Page 11: Personal Protective Equipment

    Clamping force tester TESTit – Safety 2.4 Personal protective equipment Wearing of personal protective equipment is required to minimize health hazards when working with the de- vice. Always wear the protective equipment necessary for  the respective task when working with the device.

  • Page 12: Environmental Protection

    Electronic /CFK may contain toxic substances. Ensure that they do not get into the environment. The clamping force tester TESTit must be disposed of by a specialized disposal company. We recommend to return the measuring head for disposal to HAIN- BUCH.

  • Page 13: Technical Data

    The clamping force tester TESTit is intended for use on smooth clamping points. For measuring a mounted end-stop must be removed. The clamping force tester TESTIT is available in dif- ferent sizes and variants. Information about e.g. dimensions you will find in the following table.

  • Page 14: Operating Conditions

    Mechanical actuating In each possible operating condition the maximum draw force and compressive force may not be ex- ceeded! 3.3 Type designation The type designation is on the TESTit and includes the following information: Serial no. Part no. FA no.

  • Page 15: Structure And Function

    Clamping force tester TESTit – Structure and function 4 Structure and function 4.1 Overview 4.1.1 O.D. clamping Fig. 2 4.1.2 I.D. clamping Fig. 3 Order Hotline +49 7144.907-333...

  • Page 16: Brief Description

    The clamping force values are transferred via Bluetooth to the tablet with its appro- priate software. The clamping force tester TESTit may be used e. g. SPANNTOP  TOPlus ...

  • Page 17: Functional Description

    Clamping force tester TESTit – Structure and function 4.3 Functional description The clamping force tester is chosen depending on the size of clamping devices, external or internal clamp- ing and pushed in and/or on the »standard« clamping element [clamping head or segmented clamping bushing].

  • Page 18: Accessories

    Clamping force tester TESTit – Structure and function 4.4 Accessories The accessories described here are included in the scope of delivery of a standard order. Trouble-free and precise function of HAINBUCH prod- ucts is only ensured when using original HAINBUCH accessories.

  • Page 19: Transporting, Packaging And Storing

    Clamping force tester TESTit – Transporting, packaging and storing 5 Transporting, packaging and storing 5.1 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport dam- age. Proceed as follows it there is apparent external dam-...

  • Page 20: Connection

    Make sure that in the tablet the bluetooth  stick is available, undamaged and properly plugged is. 3. Run the TESTit application you will find pre-in- stalled on the desktop of the tablet. Order Hotline +49 7144.907-333...

  • Page 21: Measuring Head

    Clamping force tester TESTit – Connection 6.2 Measuring head NOTE! For using the measuring head the battery must be sufficiently charged. Connect the measuring head if necessary  with the included USB cable to the tablet. Keep the connection until the battery of the ...

  • Page 22: Conversion Of The Measuring Head

    Clamping force tester TESTit – Connection 6.2.3 Conversion of the measuring head 6.2.3.1 Conversion of the measuring head [only with O.D. Clamping size 32] 4. x Special tools required: Special wrench  For measuring with two clamping points, e.g. in...
  • Page 23 Clamping force tester TESTit – Connection 6.2.3.2 Conversion of the measuring head [only with O.D. Clamping size 65] 6. x Special tools required: Special wrench  At delivery the measuring head for O.D. clamping in size 65 it is prepared for 3 clamping points.

  • Page 24: Measuring

    Clamping force tester TESTit – Measuring 7 Measuring 7.1 Precondition NOTE! Check the capacity of the measuring heads battery. If necessary connect the measuring head  with the included USB cable to the tablet or connect the measuring head with the plug to the power line.

  • Page 25: Possible Application

    Clamping force tester TESTit – Measuring 7.2 Possible application 4. x NOTE! Before using: Make sure that the measuring head is suffi-  cient charged. Take off the charging cable!  5. x NOTE! To guarantee the measuring accuracy the measuring head must be in the correct posi- tion.

  • Page 26: Settings

    Clamping force tester TESTit – Measuring 7.3 Settings 5. x The delivered measuring head is already known in the software, so the measuring can be started imme- diately. The following additional adjustments can be made: 1. Load an existing connection.

  • Page 27: Search And Safe A New Measuring Head

    Clamping force tester TESTit – Measuring 1. Switch on the measuring head. 2. Switch into the tab »Measuring«. 3. Choose a suitable, saved connection. 4. Click »Connect«. A connection with the selected measuring head will be established. 7.3.2 Search and safe a new measuring head 5.

  • Page 28: Number Of Clamping Positions [Only With Size 32 And 65]

    Clamping force tester TESTit – Measuring Switch to the tab »Measurement«, the new measuring head is available for connection. 7.3.3 Number of clamping positions [only with size 32 and 65] With the measuring head of size 32 and 65 you have the possibility to choose the number of clamping posi- tions.
  • Page 29 Clamping force tester TESTit – Measuring 5. Switch into the tab »Clamping points«. 6. Select the wanted and needed number of clamping points. 7. Save your selection by clicking on »Apply«. The saved number of clamping positions is now shown on the main tab »Measuring«.

  • Page 30: Edit The User

    Clamping force tester TESTit – Measuring 7.3.4 Edit the user You can add a new user  delete a saved user  At subsequent saving of the measurement the user must be chosen. To create a new user follow these steps: 1.

  • Page 31: Edit The Machine

    Clamping force tester TESTit – Measuring 7.3.5 Edit the machine You can create a new machine  delete a saved machine  For later saving of measurements, one machine must be selected! To add a new machine proceed as follows: 1.

  • Page 32: Edit Language

    Clamping force tester TESTit – Measuring 7.3.6 Edit language The software is available in two languages: german  english  To change the language proceed as follows: 1. Switch to the tab »Settings«. 2. Select the wanted language. 3. Click »Save«.

  • Page 33: Printer Settings

    Clamping force tester TESTit – Measuring 7.3.7 Printer settings The measurement results can be defined in two ways for the future PDF printing: black  with color  To set the printer properties, proceed as follows: 1. Switch to the tab »Settings«.

  • Page 34: Measuring Process

    Clamping force tester TESTit – Measuring 7.4 Measuring process 4. x NOTE! For the measuring process, all settings must be defined and the connection to the measur- ing head must be set up. To perform a measurement, proceed as follows: 1.
  • Page 35 Clamping force tester TESTit – Measuring NOTE! The measured force is displayed. With overload: Value and bar become red  At 5% above the maximum value: instead of  the measuring value the output text »over- load« is shown. Example: Overload...

  • Page 36: Saving Measurements

    Clamping force tester TESTit – Measuring 7.5 Saving measurements 5. x The measurement results may be saved in PDF for- mat. For saving proceed as follows: 1. Click »Save measurement data«. Now you auto- matically switch to the tab »Save«.
  • Page 37 Clamping force tester TESTit – Measuring NOTE! The current date and current time will be deter- mined automatically! 2. Select a tester from the list. 3. Select a machine from the list. 4. Decide whether the clamping force OK by clicking »Yes«...

  • Page 38: Maintenance / Service

    Clamping force tester TESTit – Maintenance / Service 8 Maintenance / Service The clamping force tester TESTit is a measuring de- vice and must be handled carefully. NOTE! Pay attention to the surface of the measuring socket. Because of the clamping forces that occur, it can be worn with frequent use.

  • Page 39: Annual Factory Calibration

    HAINBUCH. Additional service work will be noted by HAINBUCH in the passport service. The service passport will be sent back to the customer together with the TESTit measuring head. Order Hotline +49 7144.907-333...
  • Page 40 Clamping force tester TESTit – Maintenance / Service Order Hotline +49 7144.907-333...

  • Page 41: Disposal

    Clamping force tester TESTit – Maintenance / Service 8.4 Disposal If a return or disposal agreement has not been con- cluded, then recycle disassembled components. NOTE! Improper disposal causes environmental damage! Batteries are subject to treatment as special waste, and should only be disposed of by ap-...

  • Page 42: Trouble Shooting

    Clamping force tester TESTit – Trouble shooting 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section. Contact the manufacturer if there are faults that can- not be corrected by following the instructions below;...

  • Page 43: Trouble Shooting Table

    Clamping force tester TESTit – Trouble shooting 9.2 Trouble shooting table Fault Possible cause Fault correction Corrected by After pressing the The battery capacity of Charge the battery of the Specialist ON button on the the measuring head is measuring head.

  • Page 44: Appendix

    Clamping force tester TESTit – Appendix 10 Appendix 10.1 Service Hotline Order Hotline Quickly ordered and delivered. A call is all it takes: +49 7144. 907-333 Schedule Hotline Current status your order? Just call: +49 7144. 907-222 24h emergency call...
  • Page 45 Clamping force tester TESTit – Appendix Finland France Oy Maanterä Ab HAINBUCH France SNC PL 70 Keinumäenkuja 2 Equipements de machines-outils 01510 Vantaa ZI Lons-Perrigny Phone +358 29006130 1600, Route de la Lième +358 290061130 39570 Lons-le-Saunier E-mail: maantera@maantera.fi Phone +33 384876666 Internet: www.maantera.fi...
  • Page 46 Clamping force tester TESTit – Appendix Poland Romania BIM Sp. z o.o. Banatech srl. – connecting technologies Złotniki, ul. Kobaltowa 6 Ep. Miron Cristea 26 62-002 Suchy Las 325400 Caransebes, Caras Severin Phone +48 616232041 Phone +40 255517175 +48 616232040 +40 355814125 E-mail: bim@bazafirm.pl...

  • Page 47: 2America

    Clamping force tester TESTit – Appendix 10.2.2 America Argentina Brasil HAINBUCH America Corp. SSanposs Tecnologia WORKHOLDING TECHNOLOGY Suprimentos e Consultoria Internacional Ltda. Rua Cândia n° 65 - Jardim do Mar W129N10980 Washington Dr. CEP: 09726-220 Germantown, WI 53022 São Bernardo do Campo - São Paulo U.S.A...

  • Page 48: 4Australia

    Clamping force tester TESTit – Appendix Israel Japan M.T.M. Machine Tools Marketing Ltd. NK Works Co LTD 26 Hakishor St. 2-17-17 Iwamoto-cho, Chiyoda-ku Holon 58867 Tokyo, 101-0032 Phone +972 36479560 Phone +81 338645411 +972 36479578 +81 338646752 E-mail: sales@mtm.co.il E-mail: info@nk-works.co.jp Internet: www.mtm.co.il...

  • Page 49: Index

    Clamping force tester TESTit – Appendix Index Conversion........22f. Accessories..........Measuring head.......18 Operating conditions......14 Tablet..........18 Overview..........15 USB charging cable......18 USB plug.........18 Personal protective equipment....Annual factory calibration....39 Hard hat...........11 Protective gloves......11 Battery..........12 Protective goggles......11 Brief description........16 Protective work clothing....11 Safety footwear.......11 Personnel requirements......8...
  • Page 50 Clamping force tester TESTit – Appendix Order Hotline +49 7144.907-333...
  • Page 51 Clamping force tester TESTit – Appendix EC Declaration of conformity Manufacturer HAINBUCH GmbH Spannende Technik Erdmannhäuser Straße 57 71672 Marbach Deutschland Product denomination Clamping force tester TESTit The product above is complying to the essential requirements laid down in Council Directive on the approximation of the laws of the Member States relat- ing to electromagnetic compatibility (2004/108/EC).
  • Page 52 ・ HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 ・ 71667 Marbach / Erdmannhauser Strase 57 ・ 71672 Marbach ・ Germany Phone +49 7144.907-0 ・ Fax +49 7144.18826 ・ sales@hainbuch.de ・ www.hainbuch.com 24h-Emergency call +49 7144.907-444...

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