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Summary of Contents for Alltrax SR48300
- Page 1 . a l l t r a x i n c . c o m Operators Manual Alltrax Inc 1111 Cheney Creek Road, Grants Pass, OR 97527 Ph: 541-476-3565 Fax: 541-476-3566 Web Site: http://www.alltraxinc.com Twitter: @AlltraxInc ©ALLTRAX INC 2016 - All Rights Reserved...
- Page 2 Contact Alltrax: Phone: 541-476-3565 Fax: 541-476-3566 Email: Tech Support: helpdesk@alltraxinc.com Orders: orders@alltraxinc.com Shipping: shipping@alltraxinc.com General Inquires: info@alltraxinc.com Website: http://www.alltraxinc.com Facebook: http://www.facebook.com/AlltraxInc Twitter: http://www.twitter.com/Alltraxinc...
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Page 3: Table Of Contents
TABLE OF CONTENTS WARNINGS SR LAYOUT SR SPECIFICATIONS INSTALLATION INSTALLATION DRAWINGS PRE-1994 EZGO 1994 AND NEWER EZGO 1994 AND NEWER CLUB CAR YAMAHA - G8, G9, G14, G16 GENERIC, SERIES WITH REVERSE GENERIC, SERIES W/O REVERSE CONTROLLER DIMENSIONS FAN COVER (OPTIONAL) USER (PERSONALITY) TAB PROGRAMMING THE CONTROLLER BLINK CODES... -
Page 4: Warnings
WARNINGS Safety Notes: When working on electric vehicles, sudden unexpected events can occur, it’s recommended to: • Place the drive axle on jack stands—wheels off the floor. • When working on wiring or batteries, always remove rings and watches. • Use the proper safety equipment, eye protection, and insulated tools. - Page 5 Also, any requests for design assistance or technical support outside the scope of the product intended use may be denied. Alltrax assumes no liability for any damage or injury as a result of use of the motor controllers in a non-traction or process motor application.
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Page 6: Sr Layout
SR LAYOUT REVERSE SOL - THROT 1 (Blue) Port (Blk) STATUS USER THROT 2 (Red) (Green) SR OPERATORS MANUAL... -
Page 7: Sr Specifications
(1.5min) SR72500 500/575 Note 1 : The larger number represents the value when the “Peak Amp Mode” is enabled in the Alltrax Toolkit program. All ratings are at 25°C with nominal rated voltages at 50% PWM. Actual currents are ±5% listed rating... -
Page 8: Installation
INSTALLATION Resistor Resistor & Diode Mounting Diode The diode across the coil terminals safely dissipates the energy when the coil is turned off. Installation Dependant, refer to applicable drawing. Contactor Size Diode Diode Current 70A-200A Solenoid 1N4004 400A-550A Solenoid 1N5408 600A or larger Solenoid MR754 The resistor typically seen across the contactors big terminals... - Page 9 F/R Switch The forward/reverse switch is an often overlooked part of the upgrade process. In a series motor, all of the motor current will pass through the F/R switch. An undersized F/R Switch is as bad as an undersized solenoid or small wire gauge. For higher amperage controllers (>600A), it is suggested that a change-over contactor set up be used.
- Page 10 UNACCEPTABLE Stock 70 AMP Used with older ClubCars vehicles DO NOT Use with Alltrax Controller STANDARD DUTY Flat lands with moderate speed and torque performance expectations. Stock 100 AMP Use with 300A controllers. SR OPERATORS MANUAL...
- Page 11 HEAVY DUTY High performance, high speed, maximum torque, pulling loads, hilly terrain or Hunting Buggies. Performance 200 AMP Heavy Duty 200 AMP (600amp Inrush) Use with 300 (800A surge) Use with 300 to and 400 AMP Controllers 500 AMP Controllers Heavy Duty 400 AMP (1000A surge) Use with 500 and 600 AMP Controllers...
- Page 12 Fuse Any application where there is a battery pack, a fuse must be installed. A fuse will open the battery circuit and prevent any serious damage from occurring. The fuse should be installed on or between the battery terminals. The main B+, B- or in-between 2 batteries is an acceptable location.
- Page 13 Wiring Wiring and battery health in an electric vehicle are very important and overlooked during performance upgrades. Wiring size is important for safety and proper operation of the vehicle. Undersized wires will affect the performance of controllers and can overheat. Wires should be crimped with proper sized terminals and tools to provide a clean low resistance connection.
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Page 14: Installation Drawings
INSTALLATION DRAWINGS See our Website more drawings: Full Sized & Updated Other OEM Drawings More Generic Wire Diagrams Non Standard Throttle Wiring SR OPERATORS MANUAL... -
Page 15: Pre-1994 Ezgo
PRE-1994 EZGO http://www.alltraxinc.com... -
Page 16: 1994 And Newer Ezgo
1994 AND NEWER EZGO SR OPERATORS MANUAL... -
Page 17: 1994 And Newer Club Car
1994 AND NEWER CLUB CAR http://www.alltraxinc.com... -
Page 18: Yamaha - G8, G9, G14, G16
YAMAHA - G8, G9, G14, G16 SR OPERATORS MANUAL... - Page 19 TAYLOR DUNN GENERIC WIRING http://www.alltraxinc.com...
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Page 20: Generic, Series With Reverse
GENERIC, SERIES WITH REVERSE SR OPERATORS MANUAL... -
Page 21: Generic, Series W/O Reverse
GENERIC, SERIES W/O REVERSE http://www.alltraxinc.com... - Page 22 Generic Series /w SW202 Reverse SR OPERATORS MANUAL...
- Page 23 Generic Permanent Magnet http://www.alltraxinc.com...
- Page 24 Permanent Magnet no Reverse SR OPERATORS MANUAL...
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Page 25: Controller Dimensions
CONTROLLER DIMENSIONS Note: Customer and Power Connectors vary depending on controller model. For sizing and mounting reference only. http://www.alltraxinc.com... -
Page 26: Fan Cover (Optional)
FAN COVER (OPTIONAL) The XCT family of controllers also includes an optional Fan Cover. This cover comes standard on the 500A & 600A controllers. Installation: 1) Plug Fan Cover into controller fan port. (See picture) 2) Fasten cover down with the four (4) supplied screws. -
Page 27: User (Personality) Tab
USER (PERSONALITY) TAB Alltrax SR controllers come equipped with a User Input tab to switch between 2 different personality profiles. The User Mode can be activated by a simple toggle switch (see drawings for wiring). User personality profiles are programmed via the Alltrax Toolkit software. Adjustable settings include: • Max Motor Amps • Max Battery Amps • Max Forward Motor Speed •... -
Page 28: Programming The Controller
Alltrax and it is not necessary to re-program unless the customer has specific needs. If the controller does need to be programmed it can be done via a USB A to B cable and the Alltrax Toolkit program. Visit our website for more information on programming the controller including the Alltrax Toolkit Manual (DOC113-002) and instructional videos. -
Page 29: Blink Codes
BLINK CODES The throttle code blinks on controller power up and alarm codes blink when the alarm happens. All alarms are self clearing so when the alarm event is over, the controller resumes normal operation, except for the Short Circuit alarm that needs a power off cycle to clear the alarm. - Page 30 • Uncalibrated throttle: Throttle boundaries not found. In Toolkit program, select another throttle then re-select correct throttle type. • Bad Variable Set Loaded: Alltrax loaded variable data is missing or corrupted. Contact Alltrax. SR OPERATORS MANUAL...
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Page 31: Warranty Statement
Alltrax reserves the right to repair or replace merchandise at its option at no cost to the customer, except for shipping costs of sending the defect item to Alltrax. Replacement shall mean furnishing the customer with a new equivalent product to the defective item. - Page 32 DOC113-014-E_OP-SR-Operators-Manual.doc ©ALLTRAX INC 2016 - All Rights Reserved...
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