Viadrus A0C-X20P-00.16 Manual

Viadrus A0C-X20P-00.16 Manual

A0c series

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VIADRUS A0C
Manual for boiler operation and installation
GB_2017_30
GB_2016_28

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Summary of Contents for Viadrus A0C-X20P-00.16

  • Page 1 VIADRUS A0C Manual for boiler operation and installation GB_2017_30 GB_2016_28...
  • Page 2: Table Of Contents

    Content page Usage and advantages of the boiler ................................3 Technical data of the boiler ..................................3 Description ........................................6 Boiler structure ....................................6 Economizer ......................................7 3.2.1 Mounting of the economizer ................................7 Placement and installation ................................... 8 Regulations and directives .................................. 8 Possibility of placement ..................................
  • Page 3: Usage And Advantages Of The Boiler

    Dear customer, We thank you that you have bought a VIADRUS A0C automatic solid fuel boiler, thus having shown your confidence in VIADRUS brand. In order to accustom to correct manipulation with your new product. Before installation and commissioning, please carefully acquaintance with the instruction manual (mainly, chapter 6 –...
  • Page 4 Tab. №. 2 Heating technical parameters of the boiler Boiler type A0C-X20P-00.16 A0C-X28P-00.16 Sections number Nominal power Fuel consumption at the nominal power kg.h Flue gases temperature at the nominal power - A0C-SXP/ A0C-AXP °C 211/113 154/109 Combustion time at the nominal power for the filled-up reservoir...
  • Page 5 VIADRUS A0C-S20P-00.16 VIADRUS A0C-S28P-00.16 *VIADRUS A0C-A20P-00.16 *VIADRUS A0C-A28P-00.16 Fig. №. 2 Boiler main dimensions...
  • Page 6: Description

    A pellet burner of PellasX is mounted in the ash door. In the version VIADRUS A0C-S20P it is a burner PellasX Hybrid mini, and in the version VIADRUS A0C-S28P it is a burner PellasX Hybrid 35. These burners are equipped with a fan.
  • Page 7: Economizer

    Fig. №. 4 VIADRUS A0C-X20P - burner PellasX Hybrid Fig. №. 5 VIADRUS A0C-X28P - burner PellasX Hybrid 35 mini Economizer Auxiliary equipment serving for getting the 5 emission class of the boiler. Fig. №. 6 Economizer 3.2.1 Mounting of the economizer...
  • Page 8: Placement And Installation

    Placement and installation Regulations and directives The boiler complies with requirements of the following norms: EN ISO 12100:2011 Safety of machine equipment – General principle for design – Assessment of risk and risk decreasing EN 953+A1:2009 Safety of machine equipment – Protective covers – General requirements for design and production of firm and movable protective covers ČSN ISO 1819:1993 Equipment for continuous conveyance of loads.
  • Page 9: Possibility Of Placement

    Beech and oak wood, hobrex boards, plywood, werzalit, umakart, sirkolit,... Pinewood, larch, whitewood, chipboard and cork boards, rubber flooring,... C (D) – moderately combustible E (F) – lightly combustible Asphaltboard, fibreboards, cellulose materials, polyurethane, polystyrene, polyethylene, PVC,... A0C-X20P-00.16 A0C-X28P-00.16 L [mm] 1150 1350 Fig.
  • Page 10: Commissioning - Instructions For Contractual Service Organizations

    Delivery and accessories content The boiler VIADRUS A0C is supplied so that the complete boiler drum is situated on one pallet. The boiler cladding is packed separately. Accessories laid inside the boiler drum are accessible after opening the cleaning door. The second pallet includes a burner, a fuel feeder and their accessories.
  • Page 11: Mounting Procedure

    − 2 pcs washer 8,4 − 12 pcs washer 10,5 − 4 pc connecting thorn − 8 pc screw M5 x12 − 6 pc screw ST 4,2 x 9 − 4 pc spring clip Obligatory accessories (it is not a part of supply): •...
  • Page 12: Mounting Of Barriers Of The Combustion Space And The Baffles

    Sealing φ 90 x 60 x 3 Heating water flange Washer 10,5 Nut M10 Sealing φ 90 x 60 x 3 Return water flange Washer 10,5 Nut M10 Filling and discharging cock Fig. №. 11 Boiler drum installation 5.2.2 Mounting of barriers of the combustion space and the baffles Heating space barrier –...
  • Page 13: Burner Mounting

    5.2.3 Burner mounting Put the burner insulation on the burner. Put the insulation on the welded bolts on the flange and fix it with help of 2 pcs of the nuts M8 and 2 pcs the washers 8,4. Burner flange Burner insulation sealing Burner PellasX Nut M8...
  • Page 14 Anchoring screw Screw ST 4,2 x 9,5 Bracket 1 Insulation of the rear cladding part Washer 10,5 Rear cladding part Nut M10 Upper cladding part Bracket 2 Insulation of the upper cladding part Right side cladding part Spring clip Insulation of the side cladding part Bottom part of the control box Connecting thorn Cable gland PG 11...
  • Page 15: Mounting Of The Fuel Reservoir

    5.2.5 Mounting of the fuel reservoir Rear metal plate Reservoir left leg Reservoir right leg Reservoir brace Right side-wall Left side-wall Front part Upper part Left transversal part Right transversal part Reservoir cover Feeder flange Hinge Cover sealing Reservoir cover Screw M3 x 9 (countersunk) Handle Spring washer 6...
  • Page 16: Mounting Of The Fuel Feeder To The Boiler

    Fig. №. 17 Mounting of the feeder auger Connect the upper (1) and the bottom part (2) of the feeder with help of 1 pc of screw M8 x 30 (3), a nut M8 with a washer 8,4 (4). Place the pin (6) into the hole in the carrier (8), afterwards insert the auger (5) into the pin (6) and tighten with help of a nut (7). Insert the feeder blind flange (10) on the motor pin (9).
  • Page 17: Reconstruction Of The Fuel Reservoir To The Left Design

    5.2.8 Reconstruction of the fuel reservoir to the left design Demount the feeder flange (1) and the hole cover (2) and replace their placement. Demount the transversal parts (3, 4) and replace their placement. Connect the feeder – see fig. No.18 Fig.
  • Page 18: Hydraulic Scheme Of The Boiler

    At least 15 x DN pipeline three-way thermostatic valve circulating pump Automatic boiler VIADRUS with a reg. S.Control / S.Control Touch Mixed heating circuit Room device ecoSTER-TOUCH or room thermostat Expansion tank DN of short circuit = min.DN of pipeline, length at least 10xDN Mixing valve SIEMENS with a servo-drive Reservoir heater TV 230 V 3-point.
  • Page 19 Fig. №. 22 Version with a storage tank, with up to three mixing heating circuits and with heating of hot water...
  • Page 20: Electric Connection Scheme

    Electric connection scheme Fig. №. 23 Connection scheme...
  • Page 21 LEGEND: REGULATOR PellasX module B UPPER SENSOR OF STORAGE TANK SENSOR T02 SENSOR T03 BOTTOM SENSOR OF STORAGE TANK BTr2 ROOM THERMOSTAT T02 BTr3 ROOM THERMOSTAT T03 RELAY OF ALARM /RESERVE SOURCE), CIRCULATING PUMP only for S.Control PUMP T02 PUMP T03 THREE-WAY VALVE T02 TREE-WAY VALVE T03 PROTECTION TERMINAL BOARD...
  • Page 22: Checking Activities Before Actuation

    Checking activities before actuation Before actuation the boiler into operation it is necessary to check: Filling of the heating system by water Water for filling the boiler and the heating system has to be pure and colorless, without suspended matters, oil and chemically aggressive materials.
  • Page 23: Handling Of The Boiler By A User

    Handling of the boiler by a user An instruction manual of the control unit is supplied separately. Description of control - S.Control Rotation – selection of Menu, increase/decrease a parameter value. Short press – confirmation of a selection/change - ENTER. Longer press –about 2s –...
  • Page 24: Boiler Operation By A User - Touch-Type Version S.control Touch

    Boiler settings Required boiler temperature Boiler settings → Required boiler temperature Mixer settings 1-5 → Required temperature Parameter value: The regulator ignores the required boiler temperature in case that the required boiler temperature is controlled by an outside sensor. Independently on it, the required temperature in the boiler is automatically increased in order to enable to fill-up of the hot technical water reservoir and supply the mixers heating circuits.
  • Page 25: Control, Regulating And Safety Elements

    Output boiler temperature setting • push up • select the option Boiler temperature is set • modify temperature with help of the buttons (the range 55 - 85 °C) • confirm by the option • return to the main menu with help of Control, regulating and safety elements 6.3.1 Safety thermostat...
  • Page 26: Clean-Up Of The Fuel Feeder Pipe

    7.2.2 Clean-up of the fuel feeder pipe In case that a foreign thing gets in the fuel feeder pipe and blocks its operation, then the feeder motor will start to overheat and the feeder sensor will shut down the boiler. To remove the foreign thing from the feeder pipe, it is necessary: Disconnect the regulator from electric power supply.
  • Page 27: Important Warnings

    IMPORTANT WARNINGS • The boiler may be only used for the purposes, which it is determined for. • The boiler may only operate persons, who are adult and acquainted with this instruction manual. It is not allowed to leave children without supervision of adult persons near the boiler that are in service. •...
  • Page 28: Instructions For Liquidation Of The Product After The Lapse Of Its Service Life

    Instructions for liquidation of the product after the lapse of its service life VIADRUS a.s. is a contractual partner of company EKO–KOM a.s. with the client number F00120649. The packages comply with EN 13427. We recommend liquidating packages by the following method: plastic film, cardboard cover –...
  • Page 29: Warranty And Responsibility For Defects

    Warranty and responsibility for defects VIADRUS a.s. provides the basic guarantee period during 24 months from the sell-by date, but not longer than 30 months from the dispatch date of the product from the production plant. The condition for validity of the guarantee is observation of instructions for mounting, mainly as following: •...
  • Page 30: Product Fiche

    Product fiche VIADRUS A0C-S20P-00.16 Condensation boiler Solid fuel combined boiler Combined boiler Preferred fuel Fuel Other suitable fuel/fuels: (only one): Wooden logs, humidity content ≤ 25 % Wooden chips, humidity content 15 - 35 % Wooden chips, humidity content > 35 % Pressed wood in form of pellets or briquettes Saw dust, humidity content ≤...
  • Page 31 VIADRUS A0C-S28P-00.16 Condensation boiler Solid fuel combined boiler Combined boiler Preferred fuel Fuel Other suitable fuel/fuels: (only one): Wooden logs, humidity content ≤ 25 % Wooden chips, humidity content 15 - 35 % Wooden chips, humidity content > 35 % Pressed wood in form of pellets or briquettes Saw dust, humidity content ≤...
  • Page 32 VIADRUS A0C-A20P-00.16 Condensation boiler Solid fuel combined boiler Combined boiler Preferred fuel Fuel Other suitable fuel/fuels: (only one): Wooden logs, humidity content ≤ 25 % Wooden chips, humidity content 15 - 35 % Wooden chips, humidity content > 35 % Pressed wood in form of pellets or briquettes Saw dust, humidity content ≤...
  • Page 33 VIADRUS A0C-A28P-00.16 Condensation boiler Solid fuel combined boiler Combined boiler Preferred fuel Fuel Other suitable fuel/fuels: (only one): Wooden logs, humidity content ≤ 25 % Wooden chips, humidity content 15 - 35 % Wooden chips, humidity content > 35 % Pressed wood in form of pellets or briquettes Saw dust, humidity content ≤...
  • Page 34 Information for customer Packaging identification Assessment reference PE Plastic sacks, folie, corrugated board, iron and plastic fix line Identification of principal materials used. Paper, Polyethylene, iron, wood Part 1: Summary of assessment Standard/Report Assessment requirement Claim Note 1.1 Prevention by source reduction 1.2 Heavy metals and ensure below maximum permitted levels for...
  • Page 35 The annex for the warranty certificate for a customer – user The record of performed warranty and after-warranty repairs and performed checks of the product Contractual service organization (signature, Customer Record date Performed activity stamp) signature...
  • Page 36 VIADRUS A0C VIADRUS a.s. Bezručova 300 | CZ - 735 81 | Bohumín E-mail : info@viadrus.cz | www.viadrus.cz...

This manual is also suitable for:

A0c-x28p-00.16

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