ITV SPIKA NG 125 Service Manual

Spika series, ice cube makers,

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ICE CUBE MAKERS - UNDERCOUNTER MODELS
SPIKA NG 125
SPIKA NG 175
SPIKA NG 215
SPIKA NG 285
ICE CUBE MAKERS - MODULAR MODELS
SPIKA MS 500
SPIKA MS 700
SPIKA MS 1000
SERVICE MANUAL
SERVICE MANUAL
SPIKA SERIES
SPIKA SERIES
1

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Summary of Contents for ITV SPIKA NG 125

  • Page 1 SERVICE MANUAL SPIKA SERIES SERVICE MANUAL SPIKA SERIES ICE CUBE MAKERS - UNDERCOUNTER MODELS  SPIKA NG 125  SPIKA NG 175  SPIKA NG 215  SPIKA NG 285 ICE CUBE MAKERS - MODULAR MODELS  SPIKA MS 500 ...
  • Page 2: Table Of Contents

    SERVICE MANUAL SPIKA SERIES INDEX INTRODUCTION ............................... 4 1.1. Warning ............................... 4 Reception of the machine ........................5 1.2. INSTALLATION ..............................6 2.1. Placing of the ice maker ........................... 6 Levelling of the ice maker ........................6 2.2. Installation of modular equipments on top of bins ................7 2.3.
  • Page 3 SERVICE MANUAL SPIKA SERIES 7.1. Dimensions, voltaje ..........................30 7.2. Production Charts ............................ 34 USER TROUBLESHOOTING GUIDE ......................37 8.1. Undercounter models ..........................37 Modular models ............................38 8.2. WIRING DIAGRAMS ............................39 9.1. SPIKA NG (undercounter models)......................39 SPIKA MS single-phase ......................... 40 9.2.
  • Page 4: Introduction

    SPIKA SERIES 1. INTRODUCTION Thank you for purchasing a ‘Spika Series’ Ice Cube Maker by ITV. You have purchased one of the most reliable ice-making products on the market today. Carefully read the instructions contained in this manual since they provide important information relative to safety during installation, use, and maintenance.
  • Page 5: Reception Of The Machine

    SERVICE MANUAL SPIKA SERIES 1.2. Reception of the machine Inspect the outside packing. In case of damages, make the corresponding claim to the carrier. To confirm the existence of damages, unpack the machine in the presence of the carrier and state any damage on the equipment on the reception document or freight document.
  • Page 6: Spika Ng

    SERVICE MANUAL SPIKA SERIES 2. INSTALLATION 2.1. Placing of the ice maker This ice maker is not designed for outdoor operation. The icemaker should not be located next to ovens, grills or other high heat producing equipment. The SPIKA machines are designed to operate at room temperature between 41ºF (5ºCF) and 109.4ºF (43ºC).
  • Page 7: Installation Of Modular Equipments On Top Of Bins

    SERVICE MANUAL SPIKA SERIES 2.3. Installation of modular equipment on top of bins Modular ice makers should be installed on top of bins, following the instructions contained in this manual. The resistance and stability of the container-machine/s assembly should be verified as well as the fastening elements.
  • Page 8: Water Supply Connection

    SERVICE MANUAL SPIKA SERIES CONNECTION DIAGRAM: The location must allow enough clearance for water drain and electrical connections in the rear of the ice machine. UNDERCOUNTER MODELS MODULAR MODELS 6’’(15cm) Socket Plug 4’’(10c Socket Plug Water inlet Water inlet Water condenser drain (water cooled units) drain Bin drain...
  • Page 9: Drain Connection

    SERVICE MANUAL SPIKA SERIES 2.6. Drain connection Drainage should be located lower to the machine level, at 5.9” (150mm) minimum. It is convenient that the drain hose is 1,18” (30mm) inside diameter and with a minimum gradient of 0.36’’ / ft (3cm/metre), see figure. Correct Incorrect Incorrect...
  • Page 10: Spika Ng

    SPIKA SERIES AMPS VOLTAGE FUSE TOTAL MODELS FREQUENCY CABLE NEMA PHASE SPIKA NG 125-1 115V / 60Hz / 1F 3AWG16 5-15P SPIKA NG 175-1 115V / 60Hz / 1F 3AWG16 5-15P SPIKA NG 215-1 115V / 60Hz / 1F 3AWG16...
  • Page 11: Spika Ng

    REGULATION/CALIBRATION CYCLE AND STOCK THERMOSTATS MODEL REGULATION / CALIBRATION CYCLE THERMOSTAT STOCK THERMOSTAT SPIKA SPIKA NG 125 W SPIKA NG 125 A SPIKA NG 175 W SPIKA NG 175 A SPIKA NG 215 W SPIKA NG 215 A SPIKA NG 285 W...
  • Page 12: Start-Up

    SERVICE MANUAL SPIKA SERIES 3.2. Start-Up Once the installation instructions are followed (ventilation, site conditions, temperatures, water quality, etc.), proceed as follows: 1.- Open the water inlet. Verify the no existence of leakages. 2.- For under counter models open the door and remove the protection elements on the shield. For modular models remove the two locking screws on top of machine, take off the front panel and remove protection elements on the shield and also on the thickness sensor.
  • Page 13: Sequence Of Operation Undercounter Models (Ng)

    SERVICE MANUAL SPIKA SERIES 4. SEQUENCE OF OPERATION UNDER COUNTER MODELS (NG) Initial Start-up: It’s recommended that the first time the machine is started (or the water tray has been emptied) it begins with the harvest sequence to ensure the water tray is filled. Freeze sequence: The compressor is energized.
  • Page 14: Initial Start-Up

    SERVICE MANUAL SPIKA SERIES remove mineral deposits. After this (water pump and drain electro valve de-energized) the water inlet valve is energized filling the water tray until the water level sensor detects water reaches the level. The ice slab slides off the evaporator and into the bin. The momentary opening and re-closing of the shield indicates the harvest sequence has finished and goes to the freeze sequence.
  • Page 15 SERVICE MANUAL SPIKA SERIES Harvest Outputs: - Compressor (C). It is still in operation. - Hot gas valve (GC). It is active during the whole operation launching time. - Pump (B) and wast water valve (EP) are active during time t6 - Water inlet valve (EW) is activated when time t6 is over (when the pump is stopped) *LE1 on The harvest ends when the ice sheet falls down and the curtain micro contact (MC) is activated.
  • Page 16: Control Board

    SERVICE MANUAL SPIKA SERIES 5.2. Control Board CONTROL BOARD Digital outputs SYMBOL Description Relays amp compressor (Relay / contactor) pump Water inlet valve Hot gas valve. Drain valve Free Digital inputs Symbol Description Ice position switch Switch for 3 positions: Ice –...
  • Page 17: Alarms

    SERVICE MANUAL SPIKA SERIES Analogical inputs Symbol Description Thickness detection sensor Water level in reservoir NTC 10K suction temperature probe Connector for double layer stacking of 2 machines Symbol Description Connector + jumper for indication of the lower machine LED signalling Symbol Description LO 1-6...
  • Page 18: Long Operation

    SERVICE MANUAL SPIKA SERIES 5.5. Long operation If the operation launching time is longer than t5 time without activation of the curtain micro contact (MC), the launching is interrupted, switching over to the production cycle. If the same thing happens again next launching,...
  • Page 19: Machine Stacking

    5.9. Machine stacking It is possible to install two modular machines stacked one above the other with the ITV MS stacking kit (part number 6586). The switchboard must have a connector permitting to connect the boards of both machines with...
  • Page 20: Maintenance And Cleaning Procedures

    SERVICE MANUAL SPIKA SERIES  - Closed jumper upper machine  - Open jumper lower machine The lower machine works in the same way as if operating alone. The upper machine operates normally except when the lower machine is stopped due to full storage (full), at this moment, the upper machine will also stop and pass over to the same status (full).
  • Page 21 SERVICE MANUAL SPIKA SERIES panel Back metal c) Remove the back metal lid and the top panel (if it need be to make easier the cleaning operations). d) Remove the auxiliary pipe for drain operations near the pump and empty the water tray. Return it to their original position to avoid water spill.
  • Page 22 SERVICE MANUAL SPIKA SERIES Water tray g) Compressor switch (see figure below) to position 0, and switch on machine in order to run water pump. Let solution stand for 30-40 minutes and then switch off the machine. Compressor switch h) Disconnect power. i) Remove the auxiliary pipe to drain and purge out the ice machine scale remover and residue.
  • Page 23 SERVICE MANUAL SPIKA SERIES k) Remove shield. Shield l) Clean all surfaces of the shield with the cleaner solution using a brush (not a wire brush) or cloth. Rinse all areas with water. m) Clean all the interior surfaces of the freezing compartment (including storage bin) with the cleaner solution using a brush or cloth.
  • Page 24: Cleaning Water Distribution System For Modular Models (Ms)

    SERVICE MANUAL SPIKA SERIES w) Switch on compressor switch (I position) x) Return the back metal lid and the top panel to their position. y) Switch on machine and discard the first two harvests. 6.2. Cleaning water distribution system for modular models (MS) 1) Remove the front panel.
  • Page 25 SERVICE MANUAL SPIKA SERIES MS 500 / 1000 Thickness Shield sensor Water level sensor Water tray Ice-wash switch Thickness MS 700 sensor Curtain Water level sensor Ice-wash switch Water tray 4) Allow the solution to circulate in the water system for 30-40 minutes and then set the ice- wash switch to the OFF position.
  • Page 26 SERVICE MANUAL SPIKA SERIES Water level Adjustment sensor screw Thickness sensor Water Shield tray 10) Clean the interior surfaces of the freezing compartment (including walls, plastic parts of the evaporator, distributor...) and the front panel with the cleaner solution using a brush or cloth.
  • Page 27: Cleaning The Bins (For Undercounter Models)

    SERVICE MANUAL SPIKA SERIES position (drain and refill) and allow the water to circulate for 5 minutes and then move the switch to the OFF position (drain). Repeat this operation two more times to rinse thoroughly. 19) Return the panel to their position. 20) Set the ice-wash switch to the ON position (position I) and discard the first two harvests.
  • Page 28: External Cleaning Of The Machine

    SERVICE MANUAL SPIKA SERIES Front grid Back panel 3) Clean condenser using a vacuum cleaner, soft brush or low pressure air. Clean from top to bottom, not side to side. Be careful not to bend the condenser fins. WATER CONDENSER The water condenser may require cleaning due to scale build-up.
  • Page 29: Technical Specifications

    SERVICE MANUAL SPIKA SERIES 7. TECHNICAL SPECIFICATIONS SPIKA NG UNDERCOUNTER SPIKA MODULAR...
  • Page 30 7.1. Dimensions, voltage SPIKA NG machine dimensions pakaging dimensions MODELS (inch) (inch) COOLING (USA) Width Depth Height Width Depth Height SPIKA NG 125-A1F 21,1 23,4 31,3 24,4 26,0 36,2 SPIKA NG 125-A1H 21,1 23,4 31,3 24,4 26,0 36,2 SPIKA NG...
  • Page 31 CUBE INPUT FUSE R404A PHASE cubic (gr) inch SPIKA NG 125-A1F 115V / 60Hz / 1Ph SPIKA NG 125-A1H 115V / 60Hz / 1Ph SPIKA NG SPIKA NG 125-W1F 115V / 60Hz / 1Ph SPIKA NG 125-W1H 115V / 60Hz / 1Ph...
  • Page 32 SERVICE MANUAL SPIKA SERIES SPIKA MODULAR MODELS MACHINE DIMENSIONS PACKAGING DIMENSIONS (USA) COOLING (inch) (inch) Width X Depth Z Height Y Width X Depth Z Height Y SPIKA MS 440-A1F 24,4 19,7 32,9 24,6 SPIKA MS 440-A1H 24,4 19,7 32,9 24,6 SPIKA MS 440-W1F Water...
  • Page 33 SERVICE MANUAL SPIKA SERIES SPIKA MODULAR MODELS VOLTAGE POWER FREQUENCY (USA) CUBE INPUT RLA FUSE R404A PHASE cubic oz (gr) inch SPIKA MS 500-A1F 115V / 60Hz / 1Ph 14,5 25 700 14,5 25 700 SPIKA MS 500-A1H 115V / 60Hz / 1Ph SPIKA MS 500-W1F 115V / 60Hz / 1Ph 14,5...
  • Page 34: Production Charts

    SERVICE MANUAL SPIKA SERIES 7.2. Production Charts SPIKA 125 A1F Lb/24h WATER ºF AIR F SPIKA 125 A1H Lb/24h WATER ºF AIR F SPIKA 175 A1F Lb/24h WATER ºF AIR F SPIKA 175 A1H Lb/24h WATER ºF AIR F...
  • Page 35 SERVICE MANUAL SPIKA SERIES SPIKA 215 A1F Lb/24h WATER ºF AIR F SPIKA 215 A1H Lb/24h WATER ºF AIR F SPIKA 285 A1F Lb/24h WATER ºF AIR F SPIKA 285 A1H Lb/24h WATER ºF AIR F...
  • Page 36 SERVICE MANUAL SPIKA SERIES SPIKA MS 440/500 A1F Lb/24h WATER ºF AIR F SPIKA MS 440/500 A1H Lb/24h WATER ºF AIR F SPIKA MS 880/1000 A2F Lb/24h WATER ºF AIR F SPIKA MS 880/1000 A2H Lb/24h WATER ºF AIR F...
  • Page 37: User Troubleshooting Guide

    SERVICE MANUAL SPIKA SERIES 8. USER TROUBLESHOOTING GUIDE 8.1. Under counter models PROBLEM PROBABLE CAUSE SOLUTION None of the electrical parts The machine is unplugged. Plug in the machine and verify socket power work. Bin thermostat open. Ice touching Remove ice from the bin. bin tube.
  • Page 38: Modular Models

    SERVICE MANUAL SPIKA SERIES 8.2. Modular models PROBLEM PROBABLE CAUSE SOLUTION None of the electrical parts The machine is unplugged. Plug in the machine and verify socket power work. Rear switch OFF Switch ON Front switch position 0 Move to ICE (behind front panel) All the electrical parts work but Front switch position WASH.
  • Page 39: Wiring Diagrams

    SERVICE MANUAL SPIKA SERIES 9. WIRING DIAGRAMS 9.1. SPIKA NG (under counter models)
  • Page 40 SERVICE MANUAL SPIKA SERIES 9.2. SPIKA MS 700...
  • Page 41 SERVICE MANUAL SPIKA SERIES 9.3. SPIKA MS 500 AND SPIKA MS 1000 A-W ONE PHASE...
  • Page 42 SERVICE MANUAL SPIKA SERIES 9.4. SPIKA MS 1000 THREE PHASES...

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