Edge Products EZ 30200 Installation Instructions And Manual

Edge Products EZ 30200 Installation Instructions And Manual

1998.5-2002 dodge cummins 5.9l 24 valve

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1998.5-2002 Dodge Cummins 5.9L 24 Valve
Edge Products EZ Module
Installation Instructions & Manual
P/N's: 30200 / 30201
READ IMPORTANT SAFETY INFORMATION IN THIS MANUAL
California Air Resources Board
Executive Order D-541 (30200 98-99 Only)

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Summary of Contents for Edge Products EZ 30200

  • Page 1 1998.5-2002 Dodge Cummins 5.9L 24 Valve Edge Products EZ Module Installation Instructions & Manual P/N’s: 30200 / 30201 READ IMPORTANT SAFETY INFORMATION IN THIS MANUAL California Air Resources Board Executive Order D-541 (30200 98-99 Only)
  • Page 2: Table Of Contents

    Using the EZ and Power Level Adjustment _______________________________________ 13 Power Levels _____________________________________________________________________13 Power Gains _____________________________________________________________________13 Warranty Information ________________________________________________________ 14 LIMITED 1 YEAR WARRANTY ___________________________________________________14 Technical Support: ________________________________________________________________15 © 2007 Edge Products All rights reserved. Edge Products 1080 South Depot Dr. Ogden, UT 84404 1-888-360-3343 www.edgeproducts.com...
  • Page 3: Important Safety Information

    Edge EZ User Manual Edge Products IMPORTANT SAFETY INFORMATION SAFETY TERMS Throughout this User Guide (hereafter referred to as User Manual or Manual) you will see important messages regarding your safety or the protection of your vehicle. These messages will be designated by the words WARNING or CAUTION.
  • Page 4: Product Registration

     Enhanced Features – almost all Edge products are easily updated via the internet. We are constantly adding new features and improvements to our product that we know you will want to enjoy ...
  • Page 5: Carb/Epa Compliance

    Edge EZ module has been developed and produced from the highest quality materials available to ensure the best performance for years to come. If you have any questions, please contact Edge Products. We will be very happy to answer your questions about our complete product line.
  • Page 6: Power Level 1 And 2

    Edge EZ User Manual Edge Products  The Edge EZ Module is an add-on Engine Control Module (ECM) for the Cummins® Engine that offers additional features not available on a stock engine. Since it is an “add on” ECM, it uses all the factory data, and then enhances the factory settings to optimize your truck’s performance.
  • Page 7: Exhaust Gas Temperature

    Edge EZ User Manual Edge Products Power level 3 is designed to match fueling with any additional upgrades you may have done to your vehicle. Level 3 should never be used while towing. Level 3 is designed to take advantage of the built-in safety margins the manufacture needs to add in order to make sure your vehicle can operate at its maximum capacity.
  • Page 8: The Edge Ez Module

    Edge EZ User Manual Edge Products The Edge EZ Module: This picture shows the Edge EZ Module with the harness cable (Note: Harness shown is for years 1998.5-2000. 2001+ is slightly different) Data Link Edge EZ connector- power Module (May require adapter) MAP Sensor.
  • Page 9: Data Link Connection

    Edge EZ User Manual Edge Products FIGURE 1C Data Link Connection 1. The Data Link connector is located in different locations based on the year of the truck:  98.5-99 the triangle shaped connector is located on the drivers MAP Sensor side of the engine in the wiring &...
  • Page 10: Map Connection

    Edge EZ User Manual Edge Products MAP Connection Connect the supplied MAP sensor wiring harness to the supplied main wiring harness in the engine compartment. Disconnect the stock wiring harness at the boost sensor located to the rear of the fuel filter housing near the top of and on the engine block.
  • Page 11: Attach And Install The 3 Position Switch

    Edge EZ User Manual Edge Products Attach and Install the 3 Position Switch 1. Attach the 3-position switch cable with the green connector to the mating green connector on the harness (see Figure 1A and 1B) and pass it through or around the rubber boot in the driver side firewall behind the battery.
  • Page 12 Edge EZ User Manual Edge Products 2. Using the pliers, remove the crimp style clamp from the hose on the brass fitting located on the now exposed lower front side of the turbocharger. Remove the hose from the brass fitting and dispose of the crimp style clamp.
  • Page 13: Final Inspection And Operation

    Edge EZ User Manual Edge Products Note: On 2001 auto’s turbos, the wastegate is a solid line and does not have a brass elbow to be replaced Final Inspection and Operation 1. Recheck all connections, fittings and fasteners for a properly secure installation.
  • Page 14: Warranty Information

    Warranty Information LIMITED 1 YEAR WARRANTY Edge Products, LLC, (hereafter "SELLER") gives Limited Warranty as to description, quality, merchantability, fitness for any product’s purpose, productiveness, or any other matter of SELLER's product sold herewith. The SELLER shall be in no way responsible for the product’s open use and service and the BUYER hereby waives all rights other than those expressly written herein.
  • Page 15: Technical Support

    NOTE: Even if you disconnect your unit, your dealer can detect the use of any programmer—even if the unit has been removed. Thank you for purchasing the Power Edge EZ Module by Edge Products, LLC for the Dodge 24 Valve Cummins®. The EZ Module has been developed and produced from the highest quality materials available to ensure the best performance for years to come.

This manual is also suitable for:

Ez 30201

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