Apply grease to the throttle cable upper end and clutch
cable upper end.
Apply 2-stroke oil to the edge (slash area) of the handle-
120 mm (4.72 in.) [A]
Install the throttle grip assembly so that the grip [A] is in
as far as it will go.
Position the throttle grip assembly so that the cable gate-
way [B] of the throttle case is above the handlebar.
Torque - Throttle Cable Housing Screws: 3.8 N·m (0.39
kgf·m, 34 in·lb)
Install the front master cylinder (see Front Master Cylinder
Installation in the Brakes chapter).
Install the handlebar [A] on the steering stem head as
The handlebar angle position can be adjusted to suit your
preference using the gauge marks [B].
Position the handlebar so that the gauge marks is equal
Bridge Bar [D]
Install the handlebar clamps [E] and handlebar clamp
Tighten the handlebar clamp bolts [A].
Equalize the front and rear gaps [B].
Tighten the two clamp bolts alternately two times to en-
sure even tightening torque.
Torque - Handlebar Clamp Bolts: 25 N·m (2.5 kgf·m, 18
Handlebar Pad [A]
Number Plate (see Number Plate Installation in the