Replace the following parts with new ones.
Dust Seal [A]
Retaining Ring [B]
Oil Seal [C]
Guide Bushes [D]
Place an oil coated plastic bag [E] over the end of the
inner tube to protect the oil seal.
The inner tube guide bush groove has a sharp edge [F]
that cut out the sealing lip of the seals as they are pushed
down over the inner tube.
Install in order these parts on the inner tube.
Tap the oil seal with the oil seal driver [A] to install the
outer guide bush.
Special Tools - Fork Oil Seal Driver, 49: 57001-1589 or
Fork Oil Seal Driver Weight,
Fork Oil Seal Driver Attachment, 48 ∼ 54:
Install the retaining ring to the outer tube.
Push the dust seal into the outer tube, and put the spring
band on the dust seal.
Pour the fork oil (see Front Fork Oil Change in the Periodic
Adjuster Assembly Inspection
Inspect the adjuster assembly [A] and push rod [B] for
If they are damaged, replace them with new ones.
Replace the O-ring [C] on the adjuster assembly with a
Base Valve Assembly Inspection
Inspect the threads portion [A] and spring [B] of base
valve assembly [C] for damage.
If they are damaged, replace base valve assembly with a
Replace the O-rings [D] with new ones.