Install the ratchet guide [A] and the tighten the ratchet
guide bolt [B].
Torque - Ratchet Guide Bolt: 9.0 N·m (0.92 kgf·m, 80 in·lb)
Apply molybdenum disulfide grease to the end [C] of the
Insert the kick shaft assembly [D] into the crankcase.
Securely engage the stopper portion [E] of the ratchet
gear with the guide.
Insert the spring end [F] into the hole [G].
Install the removed parts (see appropriate chapters).
Kick Shaft Assembly Disassembly/Assembly
The kick shaft assembly consists of the following parts.
Washer ( 24 × 18.3) [B]
Ratchet Gear [D]
Washer ( 22 × 18.3) [E]
Kick Gear [F]
Kick Shaft [G]
Kick Spring [H]
Spring Guide [I]
Check the kick shaft assembly parts for damage. Any
damaged parts should be replaced with new ones.
Apply grease [A] and molybdenum disulfide grease [B] to
the kick gear, ratchet gear and kick shaft.
Replace the circlips that were removed with new ones.
Special Tool - Outside Circlip Pliers: 57001-144
When assembling the ratchet gear [A] onto the kick
shaft [B], align the punch mark [C] on the ratchet gear
with the punch mark [D] on the kick shaft.