Clutch Plate Assembly Free Play Inspection/Ad-
Assemble the following parts.
Clutch Hub [A]
Friction Plates [B, C]
Steel Plates [D]
Spring Plate [E]
There are 2 different friction plates installed in the clutch
When servicing the clutch, use a permanent marker to
identify each friction plate before removing them so that
they can be reinstalled in the correct positions.
Torque - Clutch Spring Bolts: 9.0 N·m (0.92 kgf·m, 80 in·lb)
Measure the clutch plate assembly length [H].
Clutch Plate Assembly Length
If length is not within the standard, select the correct
length of steel plates according to the table shown.
1.2 mm (0.047 in.)
1.6 mm (0.063 in.) (STD)
2.0 mm (0.079 in.)
Do not use the steel plate of 1.2 mm (0.047 in.) and 2.0
mm (0.079 in.) thickness at the same time.
Release Shaft Removal
Do not remove the clutch release shaft unless it is
absolutely necessary. If removed, release shaft oil
seal must be replaced with a new one.
Clutch (see Clutch Removal)
Remove the tip [A] of the clutch cable (see Clutch Cable
Pull out the release shaft assembly [B].
34.9 ∼ 35.5 mm (1.37 ∼ 1.40 in.)