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Hydro systems 113228R Operating Manual

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Operating Manual•Mode D'Emploi
Bediehnungs Handbuch •Manual de Operación
Manual de operação • Manuale d'uso
20
Model 0.3%
Model 0.3% PAA
Model 2.5%
Model 2.5 % WSP
Model 5%
Model 10%
Fluid Flow Range:
Débit d'eau:
Durchflussmenge:
Caudal de trabajo:
Vazão Operativa:
Velocità di flusso:
0.04 gpm to 20 gpm
0,15 l/mn to 76 l/mn
Injection Range
Dosage:
Dosierung:
Dosificación:
Injeção:
Dosaggio:
0.025% to 10%
1:4000 to 1:10
Operating Pressure:
Pression:
Druck:
Presión operativa:
Pressão operativa:
Pressione operativa:
5 to 100* psi
0,34 to 6,9 bar
*Specifications vary by model.
*Les données techniques varient
selon les modèles.
* Technische Daten sind je nach
Modell unterschiedlich.
* Características técnicas varían
según modelo.
* Características técnicas variam
conforme o modelo.
* Le specifiche variano a seconda
del modello.

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Summary of Contents for Hydro systems 113228R

  • Page 1 Operating Manual•Mode D'Emploi Bediehnungs Handbuch •Manual de Operación Manual de operação • Manuale d'uso Model 0.3% Model 0.3% PAA Model 2.5% Model 2.5 % WSP Model 5% Model 10% Fluid Flow Range: Débit d'eau: Durchflussmenge: Caudal de trabajo: Vazão Operativa: Velocità...
  • Page 2 Quick Start Up Puesta en marcha rápida Démarrage Rapide Inicialização rápida Schnell Antrieb → Part # 013825 Rev. G English: 2...
  • Page 3 English............3-21 Français..........22-32 Deutsch..........33-43 Español..........44-54 Português..........55-65 Italiano..........66-83 Hydro Systems Company Offices: North America & Europe, Middle East, Global Headquarters: Africa, & India Hydro Systems Company Hydro Systems Europe 3798 Round Bottom Road Unit 3, The Sterling Centre, Cincinnati, OH 45244 Eastern Road...

  • Page 4: Operating Principle

    The fluid drives the injector, which pulls the required percentage of concentrate directly from the chemical solution container. Inside the Hydro Systems patented mixing chamber, the concentrate is mixed with the fluid, and the fluid pressure forces the mixed solution downstream.

  • Page 5: Table Of Contents

    Please read this manual carefully before putting the Hydro Systems injector into operation. This booklet has the information you will need for the use and care of your new Hydro Systems injector. If you have any further questions about your injector, the warranty, routine maintenance or proper usage, please contact your nearest distributor or Hydro Systems customer service.

  • Page 6: Package Contents

    Package Contents The injector is packaged with the following items: Certified ISO 9001:2008 QMS Injector (not shown) Mounting Bracket for the Hydro Systems Brand Dosage Piston Mounting Nuts and Bolts O-ring Filter Manual (not shown) Suction Tube Lower End Wrench (0.3% only)

  • Page 7: Safety Precautions

    For soluble and wettable powder injection, operation, soak entire unit into room temperature water it is recommended to use a Hydro Systems WSP injector approx. 72°F (22°C) for an eight hour period. or install a WSPL lower end conversion kit to an existing Hydro Systems dosage piston model injector.

  • Page 8: Operations

    Operations Clicking Sound is Normal Fluid flowing through the injector will automatically cause the injector to “click” and inject a set amount of solution Fig. 3 into the fluid line. The higher the flow rate the more Typical wall frequent the "clicking". The injector is designed to inject solution proportionally (at the same set ratio) regardless mounting of fluid flow.

  • Page 9: Installation And Start-Up

    Using the inlet side as a shut-off valve could cause full and for the warranty to be valid. Hydro Systems recommends a strength solution to siphon into the feed line.

  • Page 10: Maintenance

    Remote Injecting Fig. 5 Remote Injector Kit (not included) Kit Part Numbers Remote Injector Is recommended for the following: 012705 Kit shown on a single injector. Single Injector: To prevent mineral buildup within the body of the unit. Use when injecting chemicals that cause minerals to precipitate from fluid (see Fig.

  • Page 11: Routine Maintenance Instructions

    Routine Maintenance Instructions 0.3%, 2.5%, 5% ↓ ↓ Step 2. Step 1. Step 3. Rotate #51 SHAFT 90º and pull Unscrew LOWER END Pry the #15 SEAL RETAINER from from body. CYLINDER ASSEMBLY from the injector. Pry #17 O-RING from body.

  • Page 12: Routine Maintenance Instructions - 10

    Routine Maintenance Instructions - 10% ↓ Step 1. Step 2. Step 3. Unscrew LOWER END Remove #93 CAPSCREW from the Remove LOWER END ASSEMBLY . end of the shaft using a wrench ASSEMBLY from body. and nut driver. ↓ Step 4. Step 6.

  • Page 13: Troubleshooting

    Is the unit installed backward? The arrow on the unit must point in the direction of the fluid flow. Fluid not flowing through system If still not clicking, do not open the upper body. Call Hydro Systems Customer Service. Fluid rate is below or exceeds rated service flow of injector. (see Specifications page 6).

  • Page 14: Injector Repair Parts

    Injector Repair Parts Ref. # Part # Description 194610 Upper Body (Must Order W/#88) 194605 Mixing Chamber Gasket 011876VH Piston Assembly (Must Order With #21) 011879T Piston Assembly 10% (Must Order With #21) 011172 Shaft Assembly 004014 Hairpin 011031 Lower Body NPT 1" 011031B Lower Body BSP 1"...

  • Page 15: Lower End & Wear Parts Kits 0.3% Paa(Rotating)

    Lower end & wear parts kits 0.3% PAA(Rotating): Kit A – Wear Parts Kit (shaft assy, 012310K 17, 51 Manual Part # Description of Part O-ring) Reference Kit C – Wear Parts Kit (Kit A, inner 012311RK 17, 51, 63, 68 194408 Cylinder, inner cylinder, O-ring)

  • Page 16: Lower End & Wear Parts Kits 0.3% (Rotating)

    Lower end & wear parts kits 0.3% (Rotating): Kit A – Wear Parts Kit (shaft assy, O-ring) 012310 17, 51 Manual Part # Description of Part Reference Kit C – Wear Parts Kit (Kit A, inner cylinder, 012311R 17, 51, 63, 68 O-ring) 194408 Cylinder, inner...

  • Page 17: Lower End Injector & Wear Parts Kits 2.5

    Lower end injector & wear parts kits 2.5%: Kit A – Wear Parts Kit (dosage 011850V 14, 17, 44 Manual Part # Description of Part piston and O-rings) Reference Kit B – Wear Parts Kit (Kit A & 011945V 14, 17, 44, 51 194404P Cylinder, inner shaft)

  • Page 18: Lower End Injector & Wear Parts Kits 2.5% Wsp

    Lower end injector & wear parts kits 2.5% WSP: Kit A – Wear Parts Kit (dosage 011850WSP 17, 44 Manual Part # Description of Part gasket and O-rings) Reference Kit B – Wear Parts Kit (Kit A, 011945WSP 17, 44, 51 194023 Cylinder, inner &...

  • Page 19: Lower End Injector & Wear Parts Kits 5

    Lower end injector & wear parts kits 5%: Manual Part # Description of Part Kit A – Wear Parts Kit (dosage 011852PV 14, 17, 44 piston and O-rings) Reference Kit B – Wear Parts Kit (Kit A, & 011950V 14, 17, 44, 51 194405P Cylinder, inner shaft)

  • Page 20: Lower End Injector & Wear Parts Kits 10

    Lower end injector & wear parts kits 10%: Kit A - Wear Parts Kit (Dosage Piston, 011138 14, 17, 44 Manual Part # Description of Part O-rings) Reference Kit B – Wear Parts Kit (Hose kit) 011849M 011921P Outer Cylinder Kit C - Wear Parts Kit (Kit A, O-ring) 011107 7, 14, 17, 44, 91...

  • Page 21: Warranty

    Authorization (RA) number, contact your country's Hydro Systems Customer Service to obtain. 3. Send freight prepaid and ship to Hydro Systems or your local distributor. For the name of your local distributor or if returning to Hydro Systems, contact your country's Hydro Systems Customer Service.

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