PPI neuro 100 User Manual
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PPI neuro 100 User Manual

Universal process indicator
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neuro 100
Universal Process Indicator
User Manual

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  • Page 1 100 Universal Process Indicator User Manual...

  • Page 2: Table Of Contents

    100 User Manual CONTENTS For Size 48X48 FRONT PANEL LAYOUT BASIC OPERATION SET-UP MODE ACCESS AND OPERATION ALARM PARAMETERS RETRANSMISSION PARAMETERS INPUT CONFIGURATION SUPERVISORY PARAMETERS USER LINEARISATION PARAMETERS HARDWARE ASSEMBLY & CONFIGURATIONS 10. MECHANICAL INSTALLATION 11. ELECTRICAL CONNECTIONS For Size 96X96 FRONT PANEL LAYOUT HARDWARE ASSEMBLY &...

  • Page 3: Front Panel Layout

    100 User Manual Section 1 FRONT PANEL LAYOUT The indicator front panel comprises of digital readouts, LED indicators and membrane keys as shown in Figure 1.1 below. Figure 1.1 neuro 100 Upper Readout Lower Readout Alarm-1 Status Alarm-2 Status...
  • Page 4 100 User Manual Table 1.2 Symbol Function PAGE Press to enter or exit set-up mode. Press to decrease the parameter value. Pressing once decreases DOWN the value by one count; keeping pressed speeds up the change. Press to increase the parameter value. Pressing once increases the value by one count;...

  • Page 5: Basic Operation

    100 User Manual Section 2 BASIC OPERATION POWER-UP Upon power-up, all displays and indicators are lit on for approximately 3 seconds. This is followed by the indication of the indicator model name on the Upper Readout and the firmware version o n t h e L ower Readout, for approximately 1 second.
  • Page 6 100 User Manual The operator parameters are described in Table 2.2. Note that the parameters presented on Operator Page depend upon the functions selected/enabled and supervisory level permissions. The operator parameter list mainly includes : a) Min / Max Process Monitoring Parameters.

  • Page 7: Set-Up Mode Access And Operation

    100 User Manual Section 3 SET-UP MODE : ACCESS AND OPERATION The various parameters are arranged in different groups, called PAGES, depending upon the functions they represent. Each group is assigned a unique numeric value, called PAGE NUMBER, for its access.
  • Page 8 100 User Manual MASTER LOCKING The indicator facilitates locking all the PAGES (except Operator PAGE) by applying Master Lock Code. Under Locking, the parameters are available for view only and cannot be adjusted. The Master Lock, however, does not lock the operator parameters.

  • Page 9: Alarm Parameters

    100 User Manual Section 4 ALARM PARAMETERS Visit www.ppiindia.net for technical notes on ALARM for detailed understanding of the parameters / terminologies used for describing the Alarm parameters in this section. The parameters required for configuring Alarms are grouped on PAGE-10. The configuration includes selecting the type of Alarm, setting the hysteresis value, enabling/disabling start-up Alarm suppression, etc.
  • Page 10 100 User Manual Settings Parameter Description (Default Value) ALARM-2 TYPE None Select the Alarm-2 activation type. Selecting ‘None’ will disable Process Low the alarm and suppress all the related parameters for Alarm-2. Process High (Default : None Min. to Max. Range...

  • Page 11: Retransmission Parameters

    100 User Manual Section 5 RETRANSMISSION PARAMETERS The parameters required for configuring Retransmission are grouped on PAGE-11. The configuration includes selecting the Output type, Recorder Low & High settings etc. Refer Table 5.1 for parameter description & settings. Table 5.1...

  • Page 12: Input Configuration

    100 User Manual Section 6 INPUT CONFIGURATION PARAMETERS The indicator is needs to be appropriately configured in terms of input and other features like digital filter etc. The PAGE-12 presents Input configuration parameters that are listed below in Table 6.1 .
  • Page 13 100 User Manual Table-6.2 Lower Readout Units °C °F Kelvin Engineering Units Percentage Pascals Mpascals Kpascals Milli bar kg/sq cm mm water gauge Inches water gauge mm mercury Torr Litres per hour Litres per minute % Relative Humidity % O2...
  • Page 14 100 User Manual Lower Readout Units volts Amps Milli amps Milli Volts Ohms Parts per million Revolutions per pinute Milli seconds Seconds Minutes Hours Miles per hour Milli grams Grams Kilo grams...
  • Page 15 100 User Manual Table 6.3 Option Range (Min. to Max.) What it means Resolution 0 to +960°C / +32 to +1760°F Type J Thermocouple Type K Thermocouple -200 to +1376°C / -328 to +2508°F Type T Thermocouple -200 to +387°C / -328 to +728°F Type R Thermocouple 0 to +1771°C / +32 to +3219°F...

  • Page 16: Supervisory Parameters

    100 User Manual Section 7 SUPERVISORY PARAMETERS The supervisory level responsibilities include exercising control over operator, making process related decisions and controlling the availability of process data for remote use. The PAGE-13 parameters allow implementation of supervisory level decisions. The Table 7.1 below lists supervisory parameters.
  • Page 17 100 User Manual Settings Parameter Description (Default Value) SERIAL ID NUMBER 1 to 127 Unique numeric code assigned to the indicator for identification by (Default : 1) the host. Set the value as required by the host. SERIAL WRITE PERMISSION Setting to ‘No’...

  • Page 18: User Linearisation Parameters

    100 User Manual Section 8 USER LINEARISATION PARAMETERS Visit www.ppiindia.net for technical notes on USER LINEARISATION for detailed understanding of the parameters / terminologies used for describing the parameters in this section. The parameters listed on this page are used to implement the linearisation curve on the process value represented by the DC linear output of a transmitter.

  • Page 19: Hardware Assembly & Configurations

    100 User Manual Section 9 HARDWARE ASSEMBLY AND CONFIGURATIONS Figure 9.1 Ventilations Rear Terminals Panel Mounting Clamp Panel Sealing Gasket N / C N / O N / O Bezel L A Y L i n e a r...
  • Page 20 100 User Manual Figure 9.2 ‘UP’ inscribed on topside CPU PCB N / C N / O N / O L A Y L i n e a r Display N / O N / C L i n...
  • Page 21 100 User Manual Figure 9.3 CPU PCB Pins Shorting Link INPUT : Jumper Settings The Input type is user configurable and thus requires, besides parameter selections, proper jumper-settings prior to electrical connections. The jumper settings are provided in the form of Pins & Shorting-Link arrangements on the CPU PCB towards the rear end as shown in Figure 9.3.
  • Page 22 100 User Manual Figure 9.4 Relay/SSR Module Table 9.1 Output Type Jumper Setting - A Jumper Setting - B Relay MOUNTING / UN-MOUNTING OF MODULES The Figures 9.5 & 9.6 illustrates how to mount the plug-in Output-2 & Output-3 module, respectively. Notice the orientation of the indicator and a few identifying components shown in figures to help locate the plugs for the modules.
  • Page 23 100 User Manual Figure 9.5 Mounting Output-2 Module Plug & Socket Connector Output Module Projected Parts Slots Power Supply Board n e u r o 1 Front Label Upright Figure 9.6 Mounting Output-3 Module Plug & Socket Connector Output...
  • Page 24 100 User Manual The plug for the Serial Communication or Remote Alarm Acknowledgment module is located on the Power-supply PCB. The Figure 9.7 below illustrates how to plug-in the Serial Communication/Remote Alarm Acknowledgment module. To plug (or unplug) the module simply insert (or remove) the socket into (or from) the plug.

  • Page 25: Mechanical Installation

    100 User Manual Section 10 MECHANICAL INSTALLATION The following precautions should be strictly observed while installing the indicator: 1. The place of installation should be free of corrosive/combustible gases and electrically conductive pollution. 2. Ensure that the place of installation is not subject to rapid ambient changes that can cause condensation. Also the Ambient Temperature and Relative Humidity surrounding the indicator should not exceed the maximum specified for the proper operation of the Indicator.
  • Page 26 100 User Manual PANEL MOUNTING Follow the steps below for mounting the Indicator on panel: 1. Prepare a square cutout to the size shown in Figure 10.2. 2. Remove the Panel Mounting Clamp from the Indicator Enclosure. 3. Insert the rear of the Indicator housing through the panel cutout from the front of the mounting panel.

  • Page 27: Electrical Connections

    100 User Manual Section 11 ELECTRICAL CONNECTIONS WARNING WARNING MISHANDLING / NEGLIGENCE CAN RESULT IN MISHANDLING / NEGLIGENCE CAN PERSONAL DEATH OR SERIOUS INJURY. RESULT IN PERSONAL DEATH OR SERIOUS INJURY. 1. The user must rigidly observe the Local Electrical Regulations.
  • Page 28 100 User Manual DESCRIPTIONS The back panel connections are described as under: INPUT (Terminals : 1, 2, 3) The Indicator accepts Thermocouples (J, K, T, R, S, B, N), 3-wire RTD Pt100 and DC Linear Current/Voltage (mA/mV/V) as input.
  • Page 29 100 User Manual Figure 11.4 (a) Relay 9(18) Potential-free Relay changeover contacts N/O (Normally Open) and C (Common) rated 2A/240 VAC (resistive load) are provided as Relay output. Use external auxiliary device like contactor with 8(17) appropriate contact rating for driving the actual load.
  • Page 30 100 User Manual SERIAL COMMUNICATION PORT (Terminals : 14 , 15) (Applicable if the Option plug-in module for RS485 Serial Port is fitted) Figure 11.6 Terminating Resistor Twisted (100 to 150 Ohms) Wire Pair 15 (B-) HOST 14 (B+) Screened Cable Serial Comm.
  • Page 31 100 96X96 User Manual neuro 100 96X96...

  • Page 32: Front Panel Layout

    100 96X96 User Manual Section 1 FRONT PANEL LAYOUT The indicator front panel comprises of digital readouts, LED indicators and membrane keys as shown in Figure 1.1 below. Figure 1.1 neuro 100 Upper Readout Lower Readout Alarm-1 Status Alarm-2 Status...
  • Page 33 100 96X96 User Manual Table 1.2 Symbol Function PAGE Press to enter or exit set-up mode. Press to decrease the parameter value. Pressing once decreases DOWN the value by one count; keeping pressed speeds up the change. Press to increase the parameter value. Pressing once increases the value by one count;...

  • Page 34: Hardware Assembly & Configuration

    100 96X96 User Manual Section 2 HARDWARE ASSEMBLY AND CONFIGURATIONS The Figure 2.1 below shows the controller outer-case viewed with front label upright. ELECTRONIC ASSEMBLY The basic electronics assembly (without any plug-in modules), comprises of 3 Printed Circuit Boards (PCB). When viewed from the front;...
  • Page 35 100 96X96 User Manual Input Jumper Setting For DC Linear Current Inputs (0-20mA or 4-20mA), short the Pins using Shorting-Link as shown in Figure 2.2 (a). For all other Input types, keep the Shorting-Link parked leaving the Pins open, as shown in Figure 2.2 (b).
  • Page 36 100 96X96 User Manual OUTPUT-2 & OUTPUT-3 : Modules and Jumper Settings The Output-2 and Output-3 Modules are identical and, thus, can be fitted interchangeably in Output-2 or Output-3 positions. These modules can be configured for either Relay or SSR output through proper jumper selection. Two jumper settings A and B, as shown in Figure 2.3, are required for Relay or SSR selection.
  • Page 37 100 96X96 User Manual Mounting Output Modules Figure 2.4 Display Output 2 Jumper Setting Output 1 B & C Keys Jumper Settings CPU Board Input Jumper Setting Mounting / Un-Mountion of Modules The Figure 2.4 Illustrates how to mount output-2 & output-3 module, respectively. Notice the orientation of the controller & a few identifying components shown in figure to help locate the plugs for the modules.

  • Page 38: Electrical Connections

    100 96X96 User Manual Section 3 ELECTRICAL CONNECTIONS WARNING MISHANDLING / NEGLIGENCE CAN RESULT IN PERSONAL DEATH OR SERIOUS INJURY. 1. The user must rigidly observe the Local Electrical Regulations. 2. Do not make any connections to the unused terminals for making a tie-point for other wires (or for any other reasons) as they may have some internal connections.
  • Page 39 100 96X96 User Manual DESCRIPTIONS The back panel connections are described as under: INPUT (Terminals : 1, 2, 3) The controller accepts Thermocouples (J, K, T, R, S, B, N & Reserved), 3-wire RTD Pt100 and DC Linear Current / Voltage (mA/mV/V) as input.
  • Page 40 100 96X96 User Manual Figure 3.4 (a) Relay 9(18) Potential-free Relay changeover contacts N/O (Normally Open) and C (Common) rated 2A/240 VAC (resistive load) are provided as Relay output. Use external auxiliary device like contactor with 8(17) appropriate contact rating for driving the actual load.
  • Page 41 100 96X96 User Manual SERIAL COMMUNICATION PORT (Terminals : 14 , 15) (Applicable if the Option plug-in module for RS485 Serial Port is fitted) Figure 3.6 Terminating Resistor Twisted (100 to 150 Ohms) Wire Pair 15 (B-) HOST 14 (B+) Screened Cable Serial Comm.
  • Page 42 Process Precision Instruments 101, Diamond Industrial Estate, Navghar, Vasai Road (E), Dist. Palghar - 401 210.Maharashtra, India 0250 - 2391722/33/37/42 07498799226, 09321985369 sales@ppiindia.net, support@ppiindia.net w w w . p p i i n d i a . n e t...

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