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Owner's Manual
Installation and Operation
Models:
810-02901
(MBK)
810-03201
(PMH)
CASTINS-CSB
CASTINS-CWL
• Important operating and
maintenance instruc-
tions included.
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
•
Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfi re - If any external part starts to
glow, you are overfi ring. Reduce feed rate.
Overfi ring will void your warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
Tested and approved for wood pellets and shelled
fi eld corn fuel only. Burning of any other type of fuel
voids your warranty.
www.quadrafi re.com
CASTILE PELLET INSERT
DO NOT DISCARD THIS MANUAL
Read, understand and
•
follow these instruc-
tions for safe installa-
tion and operation.
WARNING
CAUTION
CAUTION
Leave this manual
•
with party respon-
sible for use and
operation.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fi replace.
•
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
•
Keep clothing, furniture, draperies and other fl ammable
materials away.
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult local building, fi re offi cials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
250-7251G
R
Tested and
O-T L
Listed by
C
US
OMNI-Test Laboratories, Inc.
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
CAUTION
August 20, 2009
Portland
Oregon USA
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Table of Contents
Related Manuals for Quadra-Fire 810-02901
Summary of Contents for Quadra-Fire 810-02901
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Page 1: Installation And Operation
Owner’s Manual Installation and Operation Models: 810-02901 (MBK) 810-03201 (PMH) CASTINS-CSB CASTINS-CWL • Important operating and maintenance instruc- tions included. WARNING Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death. - Page 2 Castile Pellet Insert Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs.
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Page 3: Table Of Contents
Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. •... -
Page 4: Section 1: Listing And Code Approvals
The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent Class “L” or “PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation. You must order the Outside Air Kit sepa- rately. -
Page 5: Section 2: Getting Started
Getting Started A. Design, Installation & Location Considerations 1. Appliance Location NOTICE: Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult insurance carrier, local building inspector, fi re offi... -
Page 6: Locating Your Appliance & Chimney
Castile Pellet Insert B. Locating Your Appliance & Chimney Location of the appliance and chimney will affect performance. • Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re. •... -
Page 7: Fire Safety
E. Fire Safety To provide reasonable fi re safety, the following should be given serious consideration: • Install at least one smoke detector on each fl oor of your home. • Locate smoke detector away from the heating appliance and close to the sleeping areas. •... -
Page 8: Appliance Dimensions
Castile Pellet Insert Dimensions and Clearances A. Appliance Dimensions 28-1/16 in. (713mm) 23-7/16 in. (595mm) 8 in. (203mm) 32-5/16 in. (821mm) Figure 8.1 - Top View Height Panel Size inch inch Small Cast 42-1/2 1078 Large Cast Small Econo NOTE: All views are shown with Panel &... -
Page 9: Clearances To Combustibles As A Built-In, Ul And Ulc
B. Clearance To Combustibles, UL and ULC 0” (0mm) Clearance To Exposed Section And Face Trim Figure 9.1 Top of Hopper Side of Outside Skin Back of Hopper Vent Pipe to Combustible Front Panel Edge INSTALLED AS A BUILT-IN UNIT Shown Optional Outside Air 12 in (305mm) -
Page 10: Clearances To Combustibles, Masonry & Zero Clearance
Castile Pellet Insert C. Masonry and Zero Clearance Fireplaces MANTEL Figure 10.1 D. Floor Protection Floor protection hearth extension from door opening Floor protection to the side of door opening E. Minimum Opening for Masonry and Zero Clearance Fireplaces Figure 10.2 Page 10 A Insert side to combustible side wall... - Page 11 F. Removing Metal Floor of Factory-Built Firebox • The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built fi rebox in order to gain minimum insert opening require- ments. • Any smoke shelves, shields and baffl es may be removed from a factory-built fi...
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Page 12: Fireplace
Castile Pellet Insert G. Prefabricated Metal Chimney The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements: • Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed to UL 103 HT (2100 or ULC-S628. -
Page 13: Section 4: Vent Information
3 inch (76mm) vertical Top Vent Adapter Kit or the 3 to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed double wall fl ue connector. A Quadra-Fire Outside Air Kit must be used with manufactured home installations. 3. Residential: The 3 inch (76mm) vertical Top Vent Adapter Kit and the 3 to 6 inch (76-152mm) Top Vent Offset Adapter are tested to use 24 gauge single wall fl... -
Page 14: Equivalent Feet Of Pipe
Castile Pellet Insert C. Equivalent Feet of Pipe The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. Figure 14.1. Example of 3 Elbow-Rear Vent Termination Calculation 2 ft. 3 ft. -
Page 15: Section 5: Venting Systems
Venting Systems A. Full Reline With Outside Air - Horizontal CAUTION Never draw outside combustion air from: • Wall, fl oor or ceiling cavity • Enclosed space such as an attic or garage NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insu- lation such as fiberglass, mineral wool or ceramic. -
Page 16: Full Reline With Outside Air-Vertical
Castile Pellet Insert B. Full Reline With Outside Air - Vertical NOTE: Check clearances carefully for this type of instal- lation to ensure adequate room for outside air venting. NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insula- tion such as fiberglass, mineral wool or ceramic. -
Page 17: Section 6: Mobile Home
Mobile Home A. Mobile Home Installation You must use a Quadra-Fire Outside Air Kit for instal- lation in a mobile home. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. -
Page 18: Section 7: Appliance Set-Up
Castile Pellet Insert Appliance Set-Up A. Reversible Top or Rear Flue Adapter Top Vent Installation 1. Release ammo can latches on each side. Figure 18.1. 2. Place the reversible adapter in the correct position for your installation. 3. Make sure BOTH latches are in position before securing them. -
Page 19: Outside Air Kit
C. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. fl ex hose, 2 hose clamps, 1 collar assembly, 1 termination cap assem- bly, 1 air intake channel, 1 trim ring, fasteners. NOTE: Discard air intake channel, it is not used on this appliance. -
Page 20: Zero Clearance Trim Support
Castile Pellet Insert D. Zero Clearance Trim Support (Cont’d) 1. Remove contents from box and lay on protective surface to avoid scratching the paint. 2. Lay zero clearance front and sides face down. Bend the tab down toward the inside. 3. -
Page 21: Panel Set & Cast Trim
E. Panel Set And Cast Trim Set Included in Panel Kit: (2) side panels, left and right; (1) panel top; (1) fastener package. Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, left and right; (1) fastener package. -
Page 22: Log Set Placement
Castile Pellet Insert G. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. Four Piece Log Set Installation 1. Open the hinged cast face and open the glass door assembly. Positioning the logs. Place the right rear log as shown. -
Page 23: Thermostat Installation
H. Thermostat Installation A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat or remote control. The included thermostat is equipped with an adjustable heat anticipator. The current rating is .05 amps. -
Page 24: Section 8: Operating Instructions
Castile Pellet Insert Operating Instructions A. Fuel Size, Material and Storage 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. -
Page 25: General Operation Information
B. General Operating Information 1. Thermostat Calls For Heat The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the thermostat is satisfi... -
Page 26: Feed Rate Adjustment
Castile Pellet Insert F. Feed Rate Adjustment The fuel adjustment control rod is factory set, and should be adequate for most fuels. The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing nut. -
Page 27: Frequently Asked Questions
H. Frequently Asked Questions ISSUES 1. Metallic noise. Ash buildup on glass. Glass has turned dirty. Fire has tall fl ames with black tails and is lazy. Smokey start-up or puffs of smoke from the airwash. 5. Either the fi repot is dirty or there is too much fuel at Large fl... -
Page 28: Section 9: Troubleshooting
Castile Pellet Insert Troubleshooting Symptom Plug in appliance - No No current to outlet. response. .7 amp fuse defective. #3 snap disc tripped or defective. Control box defective. Call light on. No fi re. Out of fuel. No fuel in fi repot. #2 snap disc may be defective. - Page 29 Symptom Slow or smoky start-up Dirty exhaust and/or venting system. (Cont’d) Feed system fails to Out of fuel. start. #2 snap disc may be defective. Vacuum switch not closing. No vacuum. Feed system jammed or blocked. Feed spring not turning with feed motor. Feed motor defective or not plugged in.
- Page 30 Castile Pellet Insert Symptom Convection blower fails to No call light. start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Exhaust blower fails to Blower not plugged in. start or does not shut off. Blower is clogged with ash.
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Page 31: Maintaining & Servicing Appliance A. Proper Shutdown Procedures
Maintaining & Servicing Your Appliance A. Proper Shutdown Procedure CAUTION Shock and Smoke Hazard • Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing. • Smoke spillage into room can occur if appliance is not cool before unplugging. - Page 32 Castile Pellet Insert 2. Remove Cast Sides for Cleaning & Maintenance a. Loosen screw on top right corner directly under the cast top, but do not remove. Figure 32.1. b. With thumb, press upward on the frame to relieve the pressure on the cast side.
- Page 33 4. Ash Removal from Firebox (Cont’d) e. The 2 cleaning slide plates must be fully closed when cleaning is complete. See Disposal of Ashes. 5. Cleaning Ash Pan • Frequency: Weekly or every 5 bags of fuel • By: Homeowner Locate the ash pan underneath the fi...
- Page 34 Castile Pellet Insert 10. Cleaning the Hopper • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build-up. A combination of sawdust and pellets on the auger reduces the amount of fuel supply to the fi...
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Page 35: High Ash Content Maintenance
16. Door Gasket Inspection • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner To inspect the door rope (gasket), open the door and see that the door rope extends approximately 1/8 to 3/16 inch (3 to 9.5mm) from the door rope channel. It should show signs of compaction all the way around the door where the rope contacts the face of the insert. -
Page 36: Igniter Replacement
Castile Pellet Insert E. Igniter Replacement Igniter Bracket Thumb Screw Figure 36.1 a. Shut down the appliance by turning down the thermostat and let the appliance completely cool down. After the appliance has cooled down, unplug it and remove the ash pan. -
Page 37: Baffl E & Brick Removal
G. Baffl e & Brick Set Removal 1. Follow proper shutdown procedures on Page 31. The top baffl e has a hook on the bottom left side that rests on the top lip of the cast brick. There is a tab on the bottom right side that hooks into the side bracket. -
Page 38: Figure 38.4
Castile Pellet Insert Re-installing Baffl e & Brick Set (Cont’d) Lift brick, pull forward at an angle and drop down into notches Figure 38.1 Figure 38.2 Figure 38.3 Page 38 Hook on left side Figure 38.4 Figure 38.5 250-7251G Tab on right side August 20, 2009... -
Page 39: Section 12: Reference Material
Reference Materials A. Component Function 1. Control Box a. The control box is located on lower right side of appliance, behind cast side on top of the junction box. b. There is a light located inside of the control box. The internal light will turn green when the appliance has reached a temperature of 200 and will turn red when it reaches 600... - Page 40 Castile Pellet Insert 16. Snap Disc #1 (Convection Blower) 110°F Snap disc #1 is located behind the right cast side of the fi rebox above the red call light. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed.
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Page 41: Component Locations
B. Component Locations Feed Motor Convection Blower Figure 41.1 - Blowers & Feed Motor Figure 41.3 August 20, 2009 Exhaust Blower Figure 41.2 - Cleaning Rods & Heat Exchanger Tubes Fuse Heat Output Switch Reset Button 250-7251G Castile Pellet Insert 10 Heat Exchanger Tubes Control Box Red Call... -
Page 42: Exploded Drawing
Castile Pellet Insert C. Exploded Drawing Figure 42.2 7025-006 3-24-09 Page 42 250-7251G August 20, 2009... -
Page 43: Service Parts & Accessories
D. Service Parts and Accessories IMPORTANT: THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed may be orderd from an authorized dealer Item Description Hopper Top Assembly Feed Adjustment Bracket Assembly Plate, Cover, Outer Can... - Page 44 Castile Pellet Insert To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Item Description Gasket, Tadpole, 3/8 Glass Assembly Hinge, Female Retainer, Rope Tape, Door Corner...
- Page 45 To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Item Description Ash Catcher Plate, Ash Cleanout Bracket, Magnet Bracket, Snap Disc Call Light Bulb Call Light Lens Cover...
- Page 46 Castile Pellet Insert To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Item Description Adjustable Hearth Support Damper, 3 Inch Damper, 4 Inch Log Set Log Front, Left...
- Page 47 To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Item Description Header Trim Leg, Left Trim Leg, Right Zero Clearance, Adjustable Trim Support Avk Rivnut Repair Kit...
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Page 48: Service & Maintenance Log
Castile Pellet Insert E. Service And Maintenance Log Date of Service Performed By Description of Service Page 48 250-7251G August 20, 2009... -
Page 49: E. Service & Maintenance Log
Castile Pellet Insert E. Service And Maintenance Log (Cont’d) Date of Service Performed By Description of Service Page 49 August 20, 2009 250-7251G... -
Page 50: Warranty Policy
Castile Pellet Insert F. Warranty Policy Page 50 250-7251G August 20, 2009... - Page 51 Castile Pellet Insert Page 51 August 20, 2009 250-7251G...
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Page 52: Contact Information
Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please visit our web site at www.quadrafi re.com • Important operating and maintenance instruc- tions included. We recommend that you record the following pertinent...