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Model: BD150
Scintex Biodiesel Processor
Assembly Instructions
IMPORTANT:
The process of making Biodiesel can release volatile gases (Methanol) from the tops of the
vessels. The installed position of your BD150 relative to ignition sources and existing
household electrical connections should be carefully considered.
Your BD150 kit MUST be installed on firm flat ground.
The BD150 should be kept in a location protected from the elements. Electrical components
are not recommended for outside use.
The metal frame of the kit can contain sharp edges and residual drilling swarf, SCINTEX
promotes the use of gloves at all stages of frame assembly.
Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au
Page 1
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Summary of Contents for SCINTEX BD150
- Page 1 Your BD150 kit MUST be installed on firm flat ground. The BD150 should be kept in a location protected from the elements. Electrical components are not recommended for outside use. The metal frame of the kit can contain sharp edges and residual drilling swarf, SCINTEX promotes the use of gloves at all stages of frame assembly.
- Page 2 AA, BB, CC, etc. See image 1 & 2. Bolts should be left finger tight until vessels are hung in frame. NOTE: Additional bolts have been provided in the kit to what is required Image 1 Image 2 Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 2...
- Page 3 The 60L vessel will need the SCINTEX provided bolts with spacers installed to mount correctly. Discard the bolts provided with the vessel as these will not be the correct length, the spring washers should be retained and reused.
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Page 4: Copyright (C) Scintex Www.scintex.com.au Sales@Scintex.com.au
Image 4 Image 5 Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 4... -
Page 5: Tank Fitting - Bottom Of 200L Vessel - See Image
3/4" Tank Fitting – Top of 200L vessel - See Image 7 3/4"Tank Fitting - Half way up 200L vessel - See Image 7 1” Anti Vortex Fitting – bottom of 60L vessel (29mm hole) - See Image 8 & 9 Image 6 Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 5... - Page 6 Image 7 Image 8 Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 6...
- Page 7 See Image 10. Note: You may need to remove the tank fitting to create room for the immersion element to enter the tank. Then attached the heater control unit to the cross beam holding the pump timer. See Image Image 10 Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 7...
- Page 8 STEP 6 - Fitting Thermocouple The thermocouple has a bayonet style fitting. Screw the bayonet into the 3/4" tank fitting half way up the 200L tank. See Image 12. Then connect the thermocouple wire. Image 12 Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 8...
- Page 9 2) Install the 2x fitting sets to the top and bottom of the filter house. Note: The filter housing legs can be extended to allow room for the fittings. See Image 15 & 16. Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 9...
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Page 10: Image
Image 14 Image 15 Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 10... - Page 11 Filter bypass hose (top to bottom housing) See Diagram 1 at the end of this document. Ensure to use a hose clamp on each hose tail fitting. Note: Some hoses are only required if you have purchased the BD150 Package with filter housing.
- Page 12 Diagram 1 - Schematic of hoses and kit components. Copyright (c) Scintex www.scintex.com.au sales@scintex.com.au Page 12...
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