Stanley EPX10 Safety, Operation And Maintenance User's Manual
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Stanley EPX10 Safety, Operation And Maintenance User's Manual

Pin brazing unit
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EPX10
PIN BRAZING UNIT
S
, O
M
afety
peratiOn and
aintenance
USer ManUaL
© 2013 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
73157 2-2015 Ver-6

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Summary of Contents for Stanley EPX10

  • Page 1 EPX10 PIN BRAZING UNIT afety peratiOn and aintenance USer ManUaL © 2013 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 73157 2-2015 Ver-6...

  • Page 2: Declaration Of Conformity

    Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...

  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.

  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► EPX10 User Manual...

  • Page 5: Safety Precautions

    • Ensure battery charging is only done in a dry environ- ment. Charging batteries in the rain or near standing water presents an electrocution hazard. Read the safe- ty and operation instructions provided with the battery charger before using the battery charger. EPX10 User Manual ◄ 5...

  • Page 6: Charging The Battery

    CHARGING THE BATTERY CAN ONLY BE may be damaged. CARRIED OUT BETWEEN 0°C to +45°C Battery charging The battery 95% charged. The battery 100% charged The battery temperature below 0 or above 45C°. Battery temperature OK. 6 ► EPX10 User Manual...

  • Page 7: Preoperation

    To reduce the risk of battery ex- plosion, read and understand the safety and operation instructions in the battery charger operation manual, the instructions published by the battery manufacturer, and the instructions in this manual before attempting to charge the batteries. EPX10 User Manual ◄ 7...

  • Page 8: Operation

    Figure 4. Loading pin and ring holder can be changed as follows: a. The ring holder is a "push fit" to the gun. To remove it from the gun, simply pull it away from the gun. 8 ► EPX10 User Manual...
  • Page 9 • Knock off the shank of the brazing pin with a ham- when the “LOW BATT” is constantly lit the batter- mer. ies are discharged and you can’t do any more pin brazing. Charge the battery. • The brazing is completed. EPX10 User Manual ◄ 9...

  • Page 10: Specifications

    Length................................12.5 inch / 320 mm Temperature Range ........................-4° F - 130° F / -20° C - 55° C EPX10 Econect Battery Kit (For Units S/N 1215091 and Up) ..................73077 EPX10 Econect Battery Kit (For Units S/N 1215090 and Below) ..................73720...

  • Page 11: Maintenance

    First follow step 1 above. Press “Settings” and the lights start flashing, at this point, you can check the lifting height of the gun. 3. Pressing “Settings” one more time and you go back to battery indicator. EPX10 User Manual ◄ 11...
  • Page 12 (see photo). If the pin does not move easily, change either pinholder or ringholder. If it still does not move easily the axle is damaged and must be sent for repair. 12 ► EPX10 User Manual...
  • Page 13 3. The lift level is calibrated when the inner rod, made of brass, on the tool is in same level as the outer plastic sleeve. Tolerance ±0,2 mm / 0.007 in. If the gun is not calibrated see seperate instruction for adjusting of the gun. EPX10 User Manual ◄ 13...
  • Page 14 1/4 of a turn then check with the lift level tool. If height is ok, replace the plug in the hole. If height is not ok, send for repair. P/N-62394 Lift Level Tool 14 ► EPX10 User Manual...

  • Page 15: Troubleshooting

    Action: Remove the gun and the ground magnet from the rails and disconnect them from the unit as soon as possible. Remove the control 5A fuse, check that noth- ing has been damaged before the fuse is put back. EPX10 User Manual ◄ 15...

  • Page 16: Accessories

    2 x 35836 47521 Pictured 47521 Braze Sleeve #6 to #6 35836 41625 Pictured 41625 Multi-Wire Track Connection 2 x 35836 35865 Clip for 18x5mm 35835 67122 Brazing Clip 35835 67122 Pictured (Secures Wire to Rail) 16 ► EPX10 User Manual...
  • Page 17 Part No. Description Brazing Pin Reqd 35860 Copper Plate with M16 x 26 Staniless Steel Threaded Stud 35837 x 4 35861 Copper Plate with M16 x 32 Stainless Steel Threaded Stud 35837 x 4 35860 Pictured EPX10 User Manual ◄ 17...
  • Page 18 Stone and BNSF Stone) 73399 Battery 18V and Charger 120V 73400 Battery 18V Fuses, Chargers, & Batteries Part No. Description Control Fuse, 5A Grinder Fuse, 15A 72972 Charger 36 V / 110 V ECONECT 73077 Econect Battery Kit 18 ► EPX10 User Manual...
  • Page 19 EPX10200 Econect Unit, HGE12151 Grinder Elec Cordless Kit, 72972 Charger 36V/110V Econect, 72973 Carrying Strap, and 72974 Carrying Case, 73358 Carbide Burr) GUNS Part No. Description BG10600 S-15 Automatic Brazing Gun_____________________________ 73078 Econect S-15 Gun Cable________________________________ BG20600 Brazing Gun Econect Safebond___________________________ EPX10 User Manual ◄ 19...

  • Page 20: Parts Illustration

    EPX10 PARTS ILLUSTRATION ECONECT – Part Sheet Q1-6 D1-6 C1,C2 BT1 AND R4+F4+R3 FRONT PANEL S1,S2 20 ► EPX10 User Manual...

  • Page 21: Parts List

    Front panel Wall socket 4-pin Wall socket 5-pin Wall socket for ground, female Wall socket for gun, male S1,S2 Pushbutton Fuse 300A 58V Fuse 15AF 5x20mm Fuse 5AT 5x20mm F2-F3 Fuse holder for 5x20 fuses EPX10 User Manual ◄ 21...

  • Page 22: Electrical Diagram

    EPX10 ELECTRICAL DIAGRAM Gate 1 Gate 2 Gate 3 Gate 4 Gate 5 Gate 6 Löd volt IN TRIG 22 ► EPX10 User Manual...

  • Page 23: Replacing The Battery (Applies Only To Units S/N 1215090 And Below)

    3 x Cable ties. 1. Remove all screws on the sides of the unit with a 3mm hexagon key. 2. Cut the cable ties for the positive and fan cable. 3. Pull out the connector for the fan. EPX10 User Manual ◄ 23...
  • Page 24 7. Hold the cable for the electronics on to the copper rail and press ON and hold it for at least 30 seconds, to discharged the capacitors. 8. Cut the cable tie, pull out the cable. 24 ► EPX10 User Manual...
  • Page 25 10. Pull out the cable. 11. Pull out the black cables connector form the top socket (TEMP1) and the blue cables connector form the bottom socket (TEMP3). 12. Remove the two connecters on the charger outlet, that aren’t soldered. EPX10 User Manual ◄ 25...
  • Page 26 15 to 20 seconds. Continue with the next step immediately, if not charging must be redone. After charging set the resistor aside for future use if needed. 26 ► EPX10 User Manual...
  • Page 27 18. Mount the positive cable for the electronics and a plastic washer. 19. Mount the washer and lock nut and tighten. Don’t tighten too hard, the plastic washers may get damaged. Continue with step 4 to1, to complete. EPX10 User Manual ◄ 27...
  • Page 28 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...

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