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PSB GLACIER G5C 0018 Operation And Maintenance Manual

Cycling refrigerated compressed air dryers with “zero-loss” drain trap
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PSB INDUSTRIES INC.
Phone : 814-45-3651 Fax : 814-454-3492
Cycling Refrigerated Compressed Air Dryers with "Zero-Loss" Drain Trap
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1.1
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INTELLIDRAIN
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SYSTEM INSTALLATION & LAYOUT
General Air Division
1202 West 12th Street, Erie, PA. 16501
www.PSBINDUSTRIES.com
GLACIER
Operation & Maintenance Manual
MODELS G5C 0018 thru G5C 0250

- TABLE OF CONTENTS -

psb@genair.net
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G5C Dryers
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Cod. 710.062.01.00 - Rev.08 - 02.05.02

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Table of Contents
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  Summary of Contents for PSB GLACIER G5C 0018

  • Page 1: Table Of Contents

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 Cycling Refrigerated Compressed Air Dryers with “Zero-Loss” Drain Trap Operation & Maintenance Manual MODELS G5C 0018 thru G5C 0250 GENERAL How to use this manual Symbols Warranty Standard Equipment Description of Operation General Safety Instructions...
  • Page 2: General

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 1.0 GENERAL 1.1 How to use this manual All features of this machine, including information on safety, installation, operation, and maintenance are described in this manual. This manual is an integral part of the machine and must be read and understood by any person involved with its operation or maintenance.
  • Page 3: Use

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 1.6 Use The use of a dryer is recommended for nearly all compressed air applications, but especially when high purity and low moisture content is required, such as in the pharmaceutical & food industry, medical applications and for coating & painting applications. 1.7 General Safety Instructions Read this manual carefully before performing any operation.
  • Page 4: Set-Up

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 3.0 SET-UP 3.1 Positioning The dryer should be located in an area with a flat floor and protection against weather conditions and, if possible, direct sun light. The area must also be properly ventilated (&...
  • Page 5: Dryer Transportation Or Long-Term Storage

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 3.5 Dryer Transportation or Long-Term Storage • Close inlet and outlet valves, switch off the devices (S1) and (ON/OFF), and disconnect power. • Depressurize the air circuit using the condensate trap TEST button & remove the fill port plug to vent the reservoir. •...
  • Page 6 PSB INDUSTRIES INC. G5C Dryers General Air Division 1202 West 12th Street, Erie, PA. 16501 • • Phone : 814-45—3651 Fax : 814-454-3492 www.PSBINDUSTRIES.com psb@genair.net • • 6/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02...
  • Page 7: Control Panel Operation

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 6.0 CONTROL PANEL OPERATION These dryers are equipped with an electronic controller. Please note that the SET POINT & other control parameters have been optimized and factory set. Altough the set point value can be displayed, the ability to alter these factory settings via the digital interface on the front panel has been removed to eliminate the possiblity of unit damage caused by improper settings.
  • Page 8: Digital Display

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 6.4 Digital Display Message (NOT flashing) Numeric Value “ICE” 6.5 Error Codes The controller recognizes specific types of operational errors. When an error occurs the display shows a flashing alarm message alternating with the current dewpoint value, as described below: Message (flashing) All the alarms except for PF1 are automatically reset when the cause is removed.
  • Page 9 PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 Fan doesn't start and/or Faulty fan thermostat or pressostat stop. Low refrigerant charge Low load with low ambient temprature 1202 West 12th Street, Erie, PA. 16501 • www.PSBINDUSTRIES.com psb@genair.net •...
  • Page 10: Operation

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 8.0 ZERO-LOSS DRAIN TRAP 8.1 Operation • The Zero-loss drain is designed to remove condensate from any compressed air application without air loss. It is completely automatic, and requires no external settings or adjustments.
  • Page 11: Dimensional Data

    PSB INDUSTRIES INC. G5C Dryers General Air Division 1202 West 12th Street, Erie, PA. 16501 • • Phone : 814-45—3651 Fax : 814-454-3492 www.PSBINDUSTRIES.com psb@genair.net • • 9.0 DIMENSIONAL DATA MODEL G5C 18 THRU 30 MODEL G5C 50 THRU 100 MODEL G5C 120 THRU 250 11/16 Cod.
  • Page 12: Refrigeration Circuit Diagrams

    PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 10.0 REFRIGERATION CIRCUIT DIAGRAMS G5C 18 THRU 75 Cod. 713.001.04.00 – Rev. 01 – 28.09.00 11.0 ELECTRICAL WIRING DIAGRAMS 1202 West 12th Street, Erie, PA. 16501 • www.PSBINDUSTRIES.com •...
  • Page 13 PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 1202 West 12th Street, Erie, PA. 16501 • www.PSBINDUSTRIES.com • G5C 100 (115/1/60) Cod. 714.001.01.00 µ G5C 120 (115/1/60) Cod. 714.003.03.00 13/16 G5C Dryers psb@genair.net • Cod. 710.062.01.00 – Rev.08 – 02.05.02...
  • Page 14 PSB INDUSTRIES INC. G5C Dryers General Air Division 1202 West 12th Street, Erie, PA. 16501 • • Phone : 814-45—3651 Fax : 814-454-3492 www.PSBINDUSTRIES.com psb@genair.net • • G5C 150 (230/1/60) Cod. 714.003.01.00 – Rev. 05 –10.01.01 µ ICE 200 ICE 250 µ...
  • Page 15 PSB INDUSTRIES INC. G5C Dryers General Air Division 1202 West 12th Street, Erie, PA. 16501 • • Phone : 814-45—3651 Fax : 814-454-3492 www.PSBINDUSTRIES.com psb@genair.net • • G5C 200 - 250 (230/1/60) ELECTRIC WIRING DIAGRAM - Cod. 714.002.01.00 – Rev. 05 – 29.04.02 G5C 200 - 250 (230/1/60) TERMINAL BLOCK DIAGRAM - Cod.
  • Page 16 PSB INDUSTRIES INC. G5C Dryers General Air Division 1202 West 12th Street, Erie, PA. 16501 • • Phone : 814-45—3651 Fax : 814-454-3492 www.PSBINDUSTRIES.com psb@genair.net • • G5C 250 (460/3/60) POWER WIRING DIAGRAM - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 G5C 250 (460/3/60) CONTROL WIRING DIAGRAM - Cod.
  • Page 17 PSB INDUSTRIES INC. G5C Dryers General Air Division 1202 West 12th Street, Erie, PA. 16501 • • Phone : 814-45—3651 Fax : 814-454-3492 www.PSBINDUSTRIES.com psb@genair.net • • G5C 250 (460/3/60) TERMINAL BLOCK DIAGRAM - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 G5C 250 (460/3/60) COMPONENTS LAYOUT - Cod.
  • Page 18 PSB INDUSTRIES INC. General Air Division • Phone : 814-45—3651 Fax : 814-454-3492 G5C 250 (460/3/60) PARTS LIST - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 12.0 SYSTEM INSTALLATION & LAYOUT DIAGRAM 1202 West 12th Street, Erie, PA. 16501 • www.PSBINDUSTRIES.com psb@genair.net •...