Grizzly G0818 Owner's Manual

Grizzly G0818 Owner's Manual

Metal dust collector; for models manufactured since 10/16

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MODEL G0818
METAL DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 10/16)
COPYRIGHT © MARCH, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KB18550 PRINTED IN CHINA
V1.03.17

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Summary of Contents for Grizzly G0818

  • Page 1 (For models manufactured since 10/16) COPYRIGHT © MARCH, 2017 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #KB18550 PRINTED IN CHINA V1.03.17...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 Contact Info ..........................2 Manual Accuracy ........................2 Identification ..........................3 Machine Data Sheet ........................4 SECTION 1: SAFETY ........................6 Safety Instructions for Machinery ....................6 Additional Safety for Metal Dust Collectors ................8 SECTION 2: POWER SUPPLY ......................
  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0818 (Mfd. Since 10/16)
  • Page 5: Identification

    Stainless Mesh Filter Y-Inlet Collection Drawer Filter Door Active Carbon Filter Pleated Micro Filter Dust Tray Locking Casters (1 of 2) To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0818 (Mfd. Since 10/16)
  • Page 6: Machine Data Sheet

    Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0818 METAL DUST COLLECTOR Product Dimensions: Weight ................................... 256 lbs. Width (side-to-side) x Depth (front-to-back) x Height .................39 x 20 x 41-1/2 in.
  • Page 7 Approximate Assembly & Setup Time ........................30 Minutes Sound Rating ..................................85 dB Serial Number Location ..........................Machine ID Label ISO 9001 Factory ..................................Yes Certified by a Nationally Recognized Testing Laboratory (NRTL) ..................No Model G0818 (Mfd. Since 10/16) Page 2 of 2 Model G0818...
  • Page 8: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0818 (Mfd. Since 10/16)
  • Page 9 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0818 (Mfd. Since 10/16)
  • Page 10: Additional Safety For Metal Dust Collectors

    NEVER use near chemical fumes or within an Duct must be disconnected before service. Never enclosed spray booth. operate machine with filters or covers removed. Model G0818 (Mfd. Since 10/16)
  • Page 11: Section 2: Power Supply

    Nominal Voltage ..208V, 220V, 230V, 240V sure it is connected to a power supply circuit that Cycle ............60 Hz meets the specified circuit requirements. Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 Model G0818 (Mfd. Since 10/16)
  • Page 12: Grounding Requirements

    Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -10- Model G0818 (Mfd. Since 10/16)
  • Page 13: Section 3: Setup

    To reduce this risk, you are completely satisfied with the machine and get help from other people have resolved any issues between Grizzly or the and use a forklift (or other shipping agent. You MUST have the original pack- lifting equipment) rated for aging to file a freight claim.
  • Page 14: Inventory

    If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Figure 2. Loose components inventory. -12- Model G0818 (Mfd. Since 10/16)
  • Page 15: Hardware Recognition Chart

    Hardware Recognition Chart -13- Model G0818 (Mfd. Since 10/16)
  • Page 16: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. " " Inlet = Electrical Connection Figure 4. Minimum working clearances. -14- Model G0818 (Mfd. Since 10/16)
  • Page 17: Lifting & Placing

    (see Figure 5) to lock it in place. Access Door Collection Drawer Figure 6. Installing collection drawer. Locking Wheel Figure 5. Locking caster assembly (one of four). -15- Model G0818 (Mfd. Since 10/16)
  • Page 18 Close and latch filter door. Attach ducting to Y-inlet dust ports. Refer Dust Tray Page suggestions about collection ducting and metal dust collection components . Figure 8. Dust tray installed below air filter door. -16- Model G0818 (Mfd. Since 10/16)
  • Page 19: Collection Ducting

    Due Replace any plastic dust ports with sheet-metal to fire or explosion risk, DO NOT use the G0818 equivalents, or bond sheet metal ducting to metal to collect combustible or explosive metals, mag- frame of machine with grounding wire.
  • Page 20: System Grounding

    Required CFM by grounding all dust 2" collection lines. 2.5" 3" 4" 5" 6" 7" 1203 Figure 12. Approximate required airflow for machines based on dust port size. 8" 1570 9" 1990 10" 2456 -18- Model G0818 (Mfd. Since 10/16)
  • Page 21: Test Run

    Turn machine ON, verify motor operation, and then turn machine OFF. Machine should run smoothly and without unusual problems or noises. Remove switch-disabling key, as shown in Figure 14. Figure 14. Removing switch key from toggle switch. -19- Model G0818 (Mfd. Since 10/16)
  • Page 22: Section 4: Operations

    Regardless of the content in this sec- Keep metal dust off clothing and skin. tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -20- Model G0818 (Mfd. Since 10/16)
  • Page 23: Section 5: Accessories

    SECTION 5: ACCESSORIES T27910—Active Carbon Filter The second-stage replacement active carbon filter for the G0818 Metal Dust Collector traps par- Installing unapproved accessories may ticles as small as 5 microns. The filter measures cause machine to malfunction, resulting in ⁄...
  • Page 24 G8007 G8009 5" x 6" 4" G7337 Figure 23. Metal duct machine addition kits. G6167 4" x 5" 4" x 3" Figure 21. Metal reducers & adapters. www.grizzly.com 1-800-523-4777 order online at or call -22- Model G0818 (Mfd. Since 10/16)
  • Page 25 QF ends so you can inspect material flow. Ends are 22-gauge. Total length 12 ⁄ ". Figure 29. Dust collection ball joints. Figure 26. Viewing spools. www.grizzly.com 1-800-523-4777 order online at or call -23- Model G0818 (Mfd. Since 10/16)
  • Page 26 T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses T20446 H4979 T20502 T20452 Figure 34. Hearing Protection Assortment. T20503 T20451 Figure 32. Assortment of basic eye protection. www.grizzly.com 1-800-523-4777 order online at or call -24- Model G0818 (Mfd. Since 10/16)
  • Page 27: Section 6: Maintenance

    Loose mounting bolts. • Check/empty dust collection drawer and dust tray. • Check/replace filters. To clean the exterior of the Model G0818, wipe off • Worn or damaged wires. dust with a dry cloth. • Any other unsafe condition. Monthly Check Cleaning Collection •...
  • Page 28: Cleaning Impeller

    Wear NIOSH-approved respirator, ANSI- assembly to the cabinet. approved goggles, and leather gloves. Undo clamps to disconnect ducts and fittings. Use soft bristle brush and dry/damp rag to remove accumulated metal dust. Reconnect ducts and secure clamps. -26- Model G0818 (Mfd. Since 10/16)
  • Page 29: Cleaning/Replacing Filters

    HEPA filter. Stage-3 Pleated Micro Filter Clean with a soft bristle brush, or take outdoors and vacuum with a shop vacuum equipped with a HEPA filter. -27- Model G0818 (Mfd. Since 10/16)
  • Page 30: Section 7: Service

    4. Motor mount loose/broken. 4. Tighten/replace. 5. Motor bearings at fault. 5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 6. Motor shaft bent. 6. Test with dial indicator. Replace motor if damaged. -28- Model G0818 (Mfd. Since 10/16)
  • Page 31 6. The dust collector is too far away from suction; remove sharp bends in ducting. the point of suction, or there are too many sharp bends in the ducting. 7. Dust collector is undersized. 7. Install a larger dust collector. -29- Model G0818 (Mfd. Since 10/16)
  • Page 32: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. READ ELECTRICAL SAFETY -30- Model G0818 (Mfd. Since 10/16) ON PAGE 30...
  • Page 33: Wiring Diagram

    Capacitor U1 Z2 150 MFD 20 MFD Ground 250 VAC 450 VAC 220V MOTOR 220V 6-15 PLUG Ground Figure 39. Motor and capacitor wiring. Figure 40. Switch wiring. READ ELECTRICAL SAFETY -31- Model G0818 (Mfd. Since 10/16) ON PAGE 30...
  • Page 34: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Breakdown -32- Model G0818 (Mfd. Since 10/16)
  • Page 35: Parts List

    P0818017 FILTER DOOR P0818046 LOCK WASHER 6MM P0818018 FLAT WASHER 4MM P0818047 STRAIN RELIEF TYPE-3 M16-1.5 P0181019 LOCK WASHER 4MM P0818048 POWER CORD 16G 3W 72" P0818020 FLAT HD CAP SCR M4-.7 X 16 -33- Model G0818 (Mfd. Since 10/16)
  • Page 36: Labels & Cosmetics

    MACHINE ID LABEL P0818108 EXPLOSION HAZARD LABEL P0818103 DISCONNECT POWER LABEL P0818109 ELECTRICITY LABEL P0818104 NOTICE FILTERS TAG P0818110 TOUCH-UP PAINT, GRIZZLY GREEN P0818105 MODEL NUMBER LABEL P0818111 TOUCH-UP PAINT, PUTTY P0818106 GRIZZLY.COM LABEL -34- Model G0818 (Mfd. Since 10/16)
  • Page 37: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 38 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 39: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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