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ProForm PFSY59001 User Manual

Proform user's manual 960 weight system pfsy59001
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Model No. PFSY59001
Serial No.
Write the serial number in the space
above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, we will guarantee
complete satisfaction through
assistance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR
TOLL-FREE CUSTOMER
HOT LINE. The techni-
cians on our customer
hot line will provide
immediate assistance,
free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
USER'S MANUAL
Visit our website at
www.proform.com
new products, prizes,
fitness tips, and much more!

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Summary of Contents for ProForm PFSY59001

  • Page 1 Model No. PFSY59001 Serial No. Write the serial number in the space above for future reference. Serial Number Decal (Under Seat) QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are...

  • Page 2: Table Of Contents

    Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly. PROFORM is a registered trademark of ICON Health & Fitness, Inc.

  • Page 3: Important Precautions

    IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the weight system. 1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the weight system are ade- quately informed of all precautions.

  • Page 4: Before You Begin

    Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is PFSY59001. The ® serial number can be found on a decal attached to the weight system (see the front cover of this manual).

  • Page 5: Assembly

    ASSEMBLY Make Assembly Easier! Everything in this manual is designed to ensure that the weight system can be assem- bled successfully by anyone. Before begin- ning assembly, make sure to read the information on this page. This brief intro- duction will save you much more time than it takes to read it! Assembly Requires Two Persons For your convenience and safety, assemble the...

  • Page 6: Frame Assembly

    FRAME ASSEMBLY Before you begin this step, make sure that you have read all of the information on page 5. This brief introduction will save you much more time than it takes to read it. Locate and open the parts bags labeled “FRAME ASSEMBLY.”...
  • Page 7 4. Attach the Butterfly Seat Frame (14) to the Butterfly Upright (1) with two 3/8” x 3 3/4” Bolts (102), two 3/8” Washers (48), and two 3/8” Nylon Locknuts (50). Attach the Butterfly Seat Frame (14) to the Butterfly Front Leg (3) with two 3/8” x 3 3/4” Bolts (102), two 3/8”...
  • Page 8 8. See the inset drawing. Insert two Weight Inserts (56) into each Weight (21). Set the two Weight Bumpers (51) over the holes in the corner bar of the Press Base (6). Slide the Weight Guides (15) through the Weight Bumpers (51) and into the holes in the Press Base (6).
  • Page 9 11. Secure the Press Top Frame (9) to the Butterfly Top Frame (33) with two 3/8” x 3 1/4” Bolts (62), two 3/8” Washers (48), and two 3/8” Nylon Locknuts (50). Do not tighten the Nylon Locknuts yet. 12. Secure the Weight Guides (15) to the Press Top Frame (9) with two 3/8”...
  • Page 10 14. Insert a 2” Round Inner Cap (101) into the end of a Butterfly Arm (10). Attach a Butterfly Handle (53) to the Butterfly Arm (10) with two 3/8” x 1” Bolts (84) and two 3/8” Washers (48). Repeat this step with the other Butterfly Arm (10). 15.
  • Page 11 18. Attach a Bumper (40) to the Press Front Leg (20) with a 1” Tap Screw (80). Press a 3” Round Inner Cap (78) into the top of the Press Leg Lever (90). Lubricate a 1/2” x 4” Bolt (68). Attach the Press Leg Lever (90) to the Press Base (6) with the Bolt and a 1/2”...
  • Page 12 22. Remove the preassembled 3/8” x 2” Bolts (54) from one set of Adjustable Pulley Plates (23). Wrap the Butterfly Cable (73) around a 3 1/2” Pulley (24). Attach the Pulley and a Cable Trap (25) between the top holes of the Adjustable Pulley Plates (23) with a 3/8”...
  • Page 13 26. Wrap the Ab Cable (47) around a 3 1/2” Pulley (24). Insert the Ab Cable down through the Press Top Frame (9). Slide a 3/8” Washer (48) and a 5/8” x 3/4” Bushing (66) onto a 3/8” x 3 1/4” Bolt (62). Slide the Bolt through the Press Top Frame (9) and the 3 1/2”...
  • Page 14 30. Locate the Weight Cable (72). Note that one end of the Weight Cable has a bolt on it, and the other end has a ball on it. Lay the Weight Cable (72) inside the bracket on the Butterfly Base (4) in the manner shown. Attach a 3 1/2”...
  • Page 15 34. Wrap the Weight Cable (72) around a 3 1/2” Pulley (24). Attach the Pulley and a Cable Trap (25) to the Butterfly Upright (1) with a 3/8” x 4 3/4” Bolt (60), a 3/8” Washer (48), and a 3/8” Nylon Jamnut (63). Be sure that the Cable Trap is turned to hold the Cable in place.
  • Page 16 38. Wrap the Weight Cable (72) around a 3 1/2” Pulley (24). Attach the Pulley and a Cable Trap (25) between the lowest holes in the Adjustable Pulley Plates (23) hanging from the Ab Cable (47) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50). Be sure that the Cable Trap is turned to hold the Cable in place.
  • Page 17 42. Locate the Leg Press Cable (75). Attach the Leg Press Cable to the indicated side of the Press Upright (2) with a 3/8” x 3 3/4” Bolt (102) and a 3/8” Nylon Locknut (50). Do not tighten the Nylon Locknut yet.
  • Page 18 46. Remove the 3/8” Nylon Locknut (50) from the indi- cated 3/8” x 5 1/2” Bolt (55). Wrap the Leg Press Cable (75) around a 3 1/2” Pulley (24). Secure the Pulley and a Cable Trap (25) to the 3/8” x 5 1/2” Bolt (55) on the indicated side of the Press Base (6) with the 3/8”...
  • Page 19 SEAT ASSEMBLY 50. Locate and open the parts bag labeled “SEAT ASSEMBLY.” Attach a Seat (13) to the brackets on the Butterfly Seat Frame (14) using four 1/4” x 3/4” Bolts (49). Repeat this step with the other Seat (not shown) and the Press Seat Frame (not shown).
  • Page 20 54. Lubricate a 1/2” x 4” Bolt (68). Attach the Foot Press Plate (29) to the Press Leg Lever (90) with the Bolt and a 1/2” Nylon Jamnut (36). 55. Press two 3/4” Round Inner Caps (43) into each of the two Pad Tubes (42).

  • Page 21: Adjustments

    ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPORTANT: When attaching the lat bar, ab strap, or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed.
  • Page 22 ATTACHING THE AB STRAP TO THE AB PULLEY STATION Attach the Ab Strap (81) to the Ab Cable (47) at the ab pulley station with a Cable Clip (69). ADJUSTING THE BACKREST To adjust a Backrest (12), loosen the Adjustment Knob (5) on the Press Upright (2) or the Butterfly Upright (not shown) by turning it counterclockwise and pulling it out as far as possible.

  • Page 23: Weight Resistance Chart

    WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station. “Top” refers to the 10 lb. top weight. The other numbers refer to the 10 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.

  • Page 24: Trouble-Shooting And Maintenance

    TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used.

  • Page 25: Cable Diagrams

    CABLE DIAGRAMS The cable diagrams on this page and the next page show the proper routing of the Leg Press Cable (75), the Ab Cable (47), the Butterfly Cable (73), and the Weight Cable (72). Use the diagrams to be sure that the Cables have been assembled correctly.
  • Page 26 Weight Cable (72) Cable ID 12—Weight Stack 1—Low Pulley...
  • Page 27 PART IDENTIFICATION CHART—Model No. PFSY59001 1/2" Washer (11) 1/2" Plain Nut (100) 3/8" Nylon Locknut (50) 5/16" Nylon Locknut (64) 5/8” x 3/4” Bushing (66) 5/8” x 1” Bushing (103) 3/4" Round Inner Cap (43) 3/8" Washer (48) 1/2" Nylon Jamnut (36) 3/8"...
  • Page 28 3/8" x 2" Carriage Bolt (92) 3/8" x 2" Bolt (54) 3/8" x 1 3/4" Bolt (57) 3/8" x 1 1/4" Button Head Bolt (98) 3/8" x 1" Bolt (84) 1" Tap Screw (80) 1/4" x 3/4" Bolt (49) #8 x 1/2" Screw (45) 5/16"...
  • Page 29 1 1/2" x 2 1/2” Inner Cap (83) 2 1/2" Square Inner Cap (76) 2" Square Inner Cap (28) 2” Round Inner Cap (78) 1 1/2" Square Inner Cap (35) 3” Round Inner Cap (78)
  • Page 30 PART LIST—Model No. PFSY59001 Key No. Qty. Description Butterfly Upright Press Upright Butterfly Front Leg Butterfly Base Adjustment Knob Press Base Press Seat Frame Press Frame Press Top Frame Butterfly Arm 1/2” Washer Backrest Seat Butterfly Seat Frame Weight Guide...
  • Page 31 EXPLODED DRAWING—Model No. PFSY59001 R0402A...

  • Page 32: Ordering Replacement Parts

    Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (PFSY59001) 2. The NAME of the product (PROFORM 3.

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