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Related Manuals for Powerware Powerware Ferrups FE/QFE 500VA
Summary of Contents for Powerware Powerware Ferrups FE/QFE 500VA
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Page 1: Installation Guide
® Powerware FERRUPS FE/QFE UPS Installation Guide 500 VA–18 kVA, 50 and 60 Hz... - Page 3 ® Powerware FERRUPS FE/QFE UPS Installation Guide 500 VA–18 kVA, 50 and 60 Hz www.powerware.com...
- Page 4 Powerware reserves the right to change specifications without prior notice. Powerware is a registered trademark of Powerware Corporation. Copyright 2002 Powerware, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Powerware.
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Page 5: Table Of Contents
..........Rev A www.powerware.com... - Page 6 Table of Contents Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
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Page 7: Introduction
: If you purchased an external battery cabinet, an electrician must wire the battery to the UPS as described in Chapter 7, “Battery Cabinet Installation.” : Continue to the startup section in the Powerware FERRUPS FE/QFE UPS (500 VA–18kVA) User’s Guide. Hardwired Installation... - Page 8 : If you purchased an external battery cabinet, see Chapter 7, “Battery Cabinet Installation” for wiring connections. : Complete the phase check as described in Chapter 8, “Phase Check.” : Continue to the startup section in the Powerware FERRUPS FE/QFE UPS (500 VA–18kVA) User’s Guide. Powerware ®...
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Page 9: Safety Warnings
UPS must not have an earth leakage current greater than 1.5 milliamperes. Powerware FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide ® D A N G E R W A R N I N G Rev A www.powerware.com... - Page 10 1,5 milliampere. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide C A U T I O N F A R E A D V A R S E L ! Rev A www.powerware.com...
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Page 11: Belangrijke Veiligheidsinstructies
® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide A D V A R S E L G E V A A R W A A R S C H U W I N G Rev A www.powerware.com Safety Warnings... -
Page 12: Tarkeita Turvaohjeita
UPS-laitteen ulostulokytkentöjen yhteinen maavuotovirta ei ylitä 1,5 milliampeeria (mA). Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide O P G E L E T V A A R A V A R O I T U S Rev A www.powerware.com... -
Page 13: Consignes De Sécurité
Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide V A R O D A N G E R ! A V E R T I S S E M E N T ! Rev A www.powerware.com Safety Warnings... - Page 14 Erdschlußstrom von insgesamt 1,5 Milliampere nicht überschreiten. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide A T T E N T I O N ! W A R N U N G A C H T U N G Rev A www.powerware.com...
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Page 15: Ðñïåéäïðïéþóåéò Áóöüëåéáò
ÓÇÌÁÍÔÉÊÅÓ ÏÄÇÃÉÅÓ ÁÓÖÁËÅÉÁÓ ÖÕËÁÎÔÅ ÁÕÔÅÓ ÔÉÓ ÏÄÇÃÉÅÓ ÔÏ ÐÁÑÏÍ ÅÃ×ÅÉÑÉÄÉÏ ÐÅÑÉÅ×ÅÉ ÓÇÌÁÍÔÉÊÅÓ ÏÄÇÃÉÅÓ ÁÓÖÁËÅÉÁÓ Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide V O R S I C H T ! ÊÉÍÄÕÍÏÓ ÐÑÏÅÉÄÏÐÏÉÇÓÇÊ ° Rev A www.powerware.com Safety Warnings... -
Page 16: Avvisi Di Sicurezza
Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide ÐÑÏÓÏ×Ç P E R I C O L O A V V E R T E N Z A Rev A www.powerware.com... -
Page 17: Viktig Sikkerhetsinformasion
(95% maks.). Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Safety Warnings A T T E N Z I O N E F A R L I G F A R L I G Rev A www.powerware.com... -
Page 18: Regulamentos De Segurança
Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide F O R S I K T I G C U I D A D O A D V E R T Ê N C I A Rev A www.powerware.com... -
Page 19: Предупреждения По Мерам Безопасности
® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide P E R I G O О П А С Н О П Р Е Д У П Р Е Ж Д Е Н И Е Rev A www.powerware.com Safety Warnings... -
Page 20: Advertencias De Seguridad
Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide О С Т О Р О Ж Н О P E L I G R O A D V E R T E N C I A Rev A www.powerware.com... - Page 21 UPS-enheten och den anslutna utrustningen. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Safety Warnings P R E C A U C I Ó N F A R A V A R N I N G Rev A www.powerware.com...
- Page 22 Följ tillämpliga anvisningar. Batterierna måste avyttras enligt anvisningarna i lokal lagstiftning. Använda batterier får aldrig brännas upp. De kan explodera. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide V I K T I G T Rev A www.powerware.com...
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Page 23: Setup
Height (A) Width (B) 122 (30.5 cm) 102 (25.5 cm) 21.252 (54.0 cm) 15.12 (38.5 cm) 15.22 (39.0 cm) 20.22 (51.5 cm) 21.22 (54.0 cm) 15.252 (39.0 cm) 22.92 (58.5 cm) Figure 1. UPS Dimensions Rev A www.powerware.com Depth (C) - Page 24 162 (40.6 cm) Depth with Internal Bypass Switch (F) 332 (84.0 cm) 402 (102.0 cm) Depth 28.52 (72.5 cm) 322 (81.5 cm) 322 (81.5 cm) 322 (81.5 cm) 32 (7.6 cm) 72 (17.8 cm) 92 (22.9 cm) Rev A www.powerware.com...
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Page 25: Equipment Clearances
Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide BPE-02, 04, and 05 Dimensions (see Figure 4) Front (H) Top (I) 362 (91.5 cm) 122 (30.5 cm) Rev A www.powerware.com Setup Back (J) 42 (10.0 cm) -
Page 26: Location Requirements
FERRUPS UPS. If the batteries will be further from the unit than the standard cables allow, contact your service representative or your local distributor for assistance. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Figure 4. Installation and Service Clearances Rev A www.powerware.com... -
Page 27: Storage And Operating Environment
FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Store the batteries (in the UPS or external battery The UPS can operate from 0° to + 40°C ( + 32° to The maximum operating temperature drops 1°C Rev A www.powerware.com Setup... - Page 28 Setup Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
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Page 29: Electrical Installation
NSTALLATION NOTE If you have a plug-receptacle unit, continue to “Battery Cabinet Installation” on page 53 to install optional battery cabinets or to the startup section in the Powerware FERRUPS FE/QFE UPS (500 VA–18 kVA) User’s Guide . Only qualified service personnel (such as a licensed electrician) should perform the hardwired installation. -
Page 30: Bypass Switches
Connects the load directly to AC input power and disconnects UPS output. AC input power is still connected to the UPS input. Disconnects the load from the UPS output power and AC input power. Connects the UPS output to the load. Rev A www.powerware.com... - Page 31 104A/300 Vac 120A/300 Vac Ratings (UL/CSA) Continuous Ratings (TÜV) Continuous 40A/300 Vac 46A/ 300 Vac 80A/ 300 Vac 104A/300 Vac Rev A www.powerware.com Electrical Installation Weight 8.25 lb/3.7 kg 19.75 lb/9 kg 30 lb/13.6 kg 32.75 lb/14.9 kg 50A/300 Vac...
- Page 32 External Bypass Switch Bypass Building Load Disconnect Switch Line Service Distribution Panel Panel Connect to (DC) External Batteries Figure 5. Typical Hardwired Installation with External Bypass Switch Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
- Page 33 Bypass Building Disconnect Switch Load Line Service Distribution Panel Panel Connect to (DC) if there are External Batteries Figure 6. Typical Hardwired Installation with Internal Bypass Switch Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
- Page 34 Electrical Installation Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
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Page 35: External Bypass Switch Installation
For 208V, use BBM only 120/240 MBB or BBM MBB or BBM 220, 230, 240 MBB or BBM Rev A www.powerware.com Wiring Diagram Figure 8 on page 36 Figure 9 on page 37 Figure 10 on page 38 Figure 8 on page 36... - Page 36 For 208V, use BBM only 120/240 MBB or BBM 220, 230, or 240 MBB or BBM Rev A www.powerware.com Wiring Diagram Figure 12 on page 40 Figure 13 on page 41 Figure 14 on page 42 Figure 15 on page 43...
- Page 37 Follow local code requirements. 3. Mount the bypass switch within sight of the UPS. If you do not have a Powerware bypass switch with an AC disconnect switch or the fuse box or panel is out of sight, you must install a separate disconnect switch next to the UPS.
- Page 38 : Remove the #1 Phillips grounding screw on top of the UPS. : Remove and save the sticker in the lower right corner of the UPS front cover panel with the Powerware logo. : Use a #2 Phillips screwdriver to loosen (but not remove) the screw.
- Page 39 Good ground connections are necessary to reduce electrical noise and ensure safe operation of the UPS and the load. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide External Bypass Switch Installation Figure 7. External Bypass Switch Terminal Strip Labels Rev A www.powerware.com...
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Page 40: Installation Wiring Diagrams For External Bypass Switches
250-66. If the UPS input circuit conductors are larger than #8 AWG (8.36 mm Powerware requires the grounding electrode conductor to be the same size (ampacity) as the largest UPS input circuit conductor. Refer to NEC Section 110-3(b). Conduit is not considered an acceptable grounding electrode conductor. - Page 41 NOTE 12 For 120/208/240 models, connect X1 on the UPS to L1 on the bypass switch; for 208 Vac, connect the bypass switch L2 to the UPS XT1; for 240 Vac, connect the bypass switch L2 to the UPS XT2. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
- Page 42 FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide 1.15 kVA 1.4 kVA 1.8 kVA 850 VA 1.15 kVA 1.4 kVA 1.8 kVA 7.0A 8.4A 1.4 kVA 1.8 kVA 2.1 kVA 5.8A 7.8A 9.4A Rev A www.powerware.com 2.1 kVA 3.1 kVA 2.1 kVA 3.1 kVA 3.1 kVA...
- Page 43 Charger 500 VA –1.4 kVA 1.8 kVA 2.1 kVA Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide External Bypass Switch Installation 240 Vac 3.1 kVA 500 VA –1.4 kVA 1.8 kVA Rev A www.powerware.com 2.1 kVA 3.1 kVA...
- Page 44 Figure 10. FE 500 VA–3.1 kVA UPS with External Bypass Switch Table 15. Minimum Recommended Circuit Breakers for 240 Vac Charger 500 VA–1.4 kVA Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide 1.8 kVA 2.1 kVA Rev A www.powerware.com 3.1 kVA...
- Page 45 External Bypass Switch Installation 850 VA 1.15 kVA 1.4 kVA 1.8 kVA 4.4A 4.9A 5.7A 7.9A 6.5A 7.0A 7.8A 4.2A 4.6A 5.4A 7.5A 6.3A 6.7A 7.5A 4.0A 4.4A 5.2A 7.2A 6.2A 6.6A 7.4A Rev A www.powerware.com 2.1 kVA 3.1 kVA 8.2A 7.8A 7.4A...
- Page 46 Figure 12. FE 4.3–7 kVA UPS with External Bypass Switch Table 17. Minimum Recommended Circuit Breakers for 120 Vac Charger 4.3 kVA Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide 5.3 kVA 7 kVA Rev A www.powerware.com...
- Page 47 Figure 13. FE 4.3–18 kVA UPS with External Bypass Switch Table 18. Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 Vac Charger Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide External Bypass Switch Installation 240 Vac 12.5 Rev A www.powerware.com 12.5...
- Page 48 Figure 14. FE 4.3–18 kVA UPS with External Bypass Switch Table 19. Minimum Recommended Circuit Breakers for 240 Vac Charger 4.3 kVA 5.3 kVA Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide 7 kVA 10 kVA 12.5 kVA Rev A www.powerware.com 18 kVA...
- Page 49 50 Hz Standard 230 V 230 Vac 50 Hz Standard 240 Vac 240 V Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide External Bypass Switch Installation 5.3 kVA 7 kVA 10 kVA Rev A www.powerware.com 12.5 kVA 18 kVA...
- Page 50 External Bypass Switch Installation Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
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Page 51: Internal Bypass Switch Installation
For 208V, use BBM only 120/240 MBB or BBM 220, 230, or 240 MBB or BBM Rev A www.powerware.com Wiring Diagram Figure 17 on page 49 Figure 18 on page 50 Figure 19 on page 51 Figure 20 on page 52... - Page 52 75°C Copper Wire Size 12 AWG (3.3 mm 10 AWG (5.3 mm 8 AWG (8.4 mm 6 AWG (13.3 mm 4 AWG (21.2 mm 3 AWG (26.7 mm 2 AWG (33.6 mm 1 AWG (42.1 mm 1/0 AWG (53.5 mm Rev A www.powerware.com...
- Page 53 If your UPS has an external battery cabinet(s), continue to “Battery Cabinet Installation” on page 53. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Internal Bypass Switch Installation C A U T I O N Rev A www.powerware.com...
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Page 54: Battery Cabinet Installation
250-66. If the UPS input circuit conductors are larger than #8 AWG (8.36 mm Powerware requires the grounding electrode conductor to be the same size (ampacity) as the largest UPS input circuit conductor. Refer to NEC Section 110-3(b). Conduit is not considered an acceptable grounding electrode conductor. - Page 55 Figure 17. FE 4.3–7 kVA UPS with Internal Bypass Switch Table 23. Minimum Recommended Circuit Breakers for 120 Vac Charger 4.3 kVA Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Internal Bypass Switch Installation 5.3 kVA 7 kVA Rev A www.powerware.com...
- Page 56 Figure 18. FE 4.3–18 kVA UPS with Internal Bypass Switch Table 24. Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 Vac Charger Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide 240 Vac 12.5 Rev A www.powerware.com 12.5...
- Page 57 Table 25. Minimum Recommended Circuit Breakers for 240 Vac Charger 4.3 kVA 5.3 kVA Standard Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Internal Bypass Switch Installation 7 kVA 10 kVA 12.5 kVA Rev A www.powerware.com 18 kVA...
- Page 58 220 Vac 220 V 50 Hz Standard 230 V 230 Vac 50 Hz Standard 240 V 240 Vac Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide 5.3 kVA 7 kVA 10 kVA Rev A www.powerware.com 12.5 kVA 18 kVA...
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Page 59: Battery Cabinet Installation
UL 924. Cabinets are designed to be used with, and batteries must be replaced with, Powerware battery number BAT-XXXX or equivalent. The electrician must take these precautions: Wear protective clothing and eye wear. For 120V battery systems, wear rubber gloves and boots. -
Page 60: Before Installing The Batteries
ANSI/NFPA 70-1993. If you are replacing batteries or repairing battery connections, follow the procedure in the Powerware FERRUPS FE/QFE UPS (500 VA–18kVA) User’s Guide to shut off your UPS and remove both AC and DC input power. Before Installing the Batteries The following items are required for battery installation. - Page 61 DC switch. FE/QFE 4.3–18 kVA models also have a DC switch behind the front cover panel. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Battery Cabinet Installation Nominal Battery Voltage 12 Vdc 24 Vdc 48 Vdc 120 Vdc ) for all ) battery cables. Rev A www.powerware.com...
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Page 62: Installing And Connecting The Batteries
Ensure that the floor is level and can support the weight of the batteries, the cabinet or rack, and any other necessary equipment. Your Powerware sales coordinator can tell you the size and weight of external batteries. - Page 63 FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Battery Cabinet Installation At the UPS, connect the ground wire to CABINET GROUND Figure 21. Ground Label At the UPS, find the green/yellow terminal Figure 22. Ground Symbol C A U T I O N Rev A www.powerware.com...
- Page 64 Pull the cables through the conduit that you installed between the cabinets. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide C A U T I O N Rev A www.powerware.com...
- Page 65 Torque to 65 in lb (7.3 Nm) Torque to 65 in lb (7.3 Nm) Torque to 75 in lb (8.4 Nm) Torque to 40 in lb (4.5 Nm) Torque to 40 in lb (4.5 Nm) Torque to 65 in lb (7.3 Nm) Rev A www.powerware.com...
- Page 66 You should connect the cables to the batteries first. Refer to the battery installation diagram as you follow the steps below. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Torque Screw Posts: Torque to 85 in lb or 9.6 Nm. (BAT-0071) – Rev A www.powerware.com ) battery...
- Page 67 !) terminal on the UPS terminal strip; then, connect ) cable to the positive ( ) terminal on the UPS ) terminal at the back of the battery – ) cable to the negative Rev A www.powerware.com ) cable – ) battery cable to – !) and –...
- Page 68 OFF position. 13. Complete the phase check beginning on page 8. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Nominal Battery Voltage 12 Vdc 24 Vdc 48 Vdc 120 Vdc Rev A www.powerware.com...
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Page 69: Replacing The Batteries
Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Battery Cabinet Installation C A U T I O N W A R N I N G Rev A www.powerware.com... -
Page 70: Recycling The Used Battery
For more information, contact your local recycling or hazardous waste center. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide W A R N I N G C A U T I O N Rev A www.powerware.com... -
Page 71: Phase Check
FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide ® C A U T I O N Most units do not have a DC switch on the UPS If you have an external battery cabinet(s) with a DC Rev A www.powerware.com... - Page 72 FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide If you have an external battery cabinet(s) with a DC C A U T I O N Measurement AC Line Input L1 to L2 N to L1 N to L1 Rev A www.powerware.com Measurement...
- Page 73 FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide BPE-01 Measurement AC Line Input Measurement 8 to 9 BPE-02, BPE-04, or BPE-05 Measurement AC Line Input Measurement 11 to 12 10 to 11 10 to 12 Rev A www.powerware.com Phase Check...
- Page 74 13. Turn the bypass switch back to the LINE position. 14. Reinstall the bypass switch and UPS front cover panels. 15. Turn the UPS ON/OFF switch to the OFF position. Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
- Page 75 20. The equipment will not be protected by the UPS until you start up the UPS and turn the bypass switch to the UPS position. Refer to the startup section in the Powerware FERRUPS FE/QFE UPS (500 VA–18 kVA) User’s Guide Powerware ®...
- Page 76 Phase Check Powerware ® FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide Rev A www.powerware.com...
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